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Journal of Thermal Spray Technology

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Journal of Thermal Spray Technology

You are now only searching within the Open Access Articles package

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  1. Article

    Open Access

    The Microstructure, Surface Topography and Wear Resistance of Cold-Sprayed (Cr3C2-25(Ni20Cr))-(Ni-graphite) Composite Coatings Modified by Diode Laser Treatment

    Cold-sprayed composite coatings have several advantages; however, some properties, such as hardness and abrasion resistance, are lower than those in plasma- or HVOF-sprayed deposits. This work showed that the ...

    Anna Trelka-Druzic, Wojciech Żórawski in Journal of Thermal Spray Technology (2024)

  2. Article

    Open Access

    Printed Electronics by Plasma Spraying: Case Study for High Temperature Sensors

    Temperature sensors are critical components in many industrial and research applications, particularly in harsh environments where high temperatures, corrosion and mechanical stress are prevalent. In this pape...

    Florin D. Duminica, Muthu Karuppasamy in Journal of Thermal Spray Technology (2024)

  3. Article

    Open Access

    Comparison of Microwave Versus Conventional Furnace Heat Treatments of Carbide Composite Thermal Spray Coatings

    Thermal spraying has become an industrial standard in the production of wear-resistant WC-Co and Cr3C2-NiCr composite coatings. However, generating optimum wear-resistant nano-reinforced carbide microstructures w...

    Steven Matthews, Fei Yang in Journal of Thermal Spray Technology (2024)

  4. Article

    Open Access

    CFD Investigation of a Co-Flow Nozzle for Cold Spray Additive Manufacturing Applications

    This current work evaluates the efficacy of a co-flow nozzle for cold spray applications with the aim of mitigating nozzle clogging issues, which can occur during long-duration operations, by replacing the sol...

    Amit Kumar Sharma, Ashish Vashishtha, Dean Callaghan in Journal of Thermal Spray Technology (2024)

  5. Article

    Open Access

    Analysis of Data Generation and Preparation for Porosity Prediction in Cold Spray using Machine Learning

    Cold spray is an additive manufacturing and coating process in which powder particles are accelerated to supersonic speeds without melting them and then deposit on a surface to form a layer of a coating. Proce...

    Martin Eberle, Samuel Pinches, Max Osborne, Kai Qin in Journal of Thermal Spray Technology (2024)

  6. Article

    Open Access

    Numerical and Experimental Investigation for Application of CoNiCrAlY Coatings by HVAF

    A relatively small change in oxide content and microstructure in MCrAlY coatings (M = Co, Ni) can affect the functionality of the coating for oxidation protection or as a bond coat. The objective of this study...

    K. Bobzin, H. Heinemann, K. Jasutyn in Journal of Thermal Spray Technology (2024)

  7. Article

    Open Access

    Fretting Behavior of WC-Co-Cr Coatings Against QT Steel in Bolted Joint

    Fretting damage on contacting surfaces introduces major challenges in mechanical assemblies. Thermal sprayed hardmetal coatings are extensively used for surface modification in tribological applications under ...

    Vilma Haaja, Tommi Varis, Jussi Laurila in Journal of Thermal Spray Technology (2024)

  8. Article

    Open Access

    Polymer Metallization by Cold Spray Deposition of Polyamide-Copper Composite Coatings

    Cold spray metallization of polymers is a promising surface engineering technique that enables the deposition of metal coatings onto polymer substrates at low process temperatures, resulting in improved surfac...

    Maniya Aghasibeig, Abdelkader Benhalima in Journal of Thermal Spray Technology (2024)

  9. Article

    Open Access

    45S5/PEEK Coatings by Cold Gas Spray with In Vitro Bioactivity, Degradation, and Cellular Proliferation

    This study evaluated the biological response of cold-sprayed coatings composed of bioactive glass 45S5 and polyetheretherketone (PEEK). The functional coatings were produced by cold gas spray (CGS) technology,...

    Beatriz Garrido, Vicente Albaladejo-Fuentes in Journal of Thermal Spray Technology (2024)

  10. Article

    Open Access

    SiC-YAG Coating Microstructure Optimization Through Powder Feedstock Manufacturing Process Control

    A silicon carbide/yttrium aluminum garnet (SiC/YAG) composite powder feedstock material developed and patented by NTNU (Norway) in 2012 has been used to produce industrial SiC thermal spray coatings since 2014...

    D. Perello-Badia, N. Espallargas in Journal of Thermal Spray Technology (2024)

  11. Article

    Open Access

    Numerical and Experimental Analysis of a Solid Shroud in Multi-arc Plasma Spraying

    Plasma spraying is characterized by high flexibility, but has challenges of high energy consumption and oxidation of the metallic spray particles. Modified plasma spraying processes using a gas or solid shroud...

    K. Bobzin, H. Heinemann, A. Dokhanchi in Journal of Thermal Spray Technology (2024)

  12. Article

    Open Access

    The Potential of High-Velocity Air-Fuel Spraying (HVAF) to Manufacture Bond Coats for Thermal Barrier Coating Systems

    Driven by the search for an optimum combination of particle velocity and process temperature to achieve dense hard metal coatings at high deposition efficiencies and powder feed rates, the high-velocity air-fu...

    Georg Mauer, Karl-Heinz Rauwald, Yoo Jung Sohn in Journal of Thermal Spray Technology (2024)

  13. Article

    Open Access

    Forming Behavior of Additively Manufactured Al/Ti Material Compounds Produced by Cold Spraying

    Cold spraying has great potential for additive manufacturing, especially of oxidation-sensitive metals, because the material is not melted and significantly higher deposition rates can be achieved than with co...

    Rico Drehmann, Pascal Colditz, Marcel Graf in Journal of Thermal Spray Technology (2024)

  14. Article

    Open Access

    Copper Coatings for Antibiotics Reduction in Fattening Livestock

    In the current work, twin-wire arc-sprayed copper coatings are investigated to reduce the spread of pathogenic germs in broiler farming. Compressed air and nitrogen are used as process gasses, while the coatin...

    Lukas Möhrke, Michél Hauer, Andreas Gericke in Journal of Thermal Spray Technology (2024)

  15. Article

    Open Access

    Automated Trajectory Planning and Analytical Improvement for Automated Repair by Robot-Guided Cold Spray

    Cold spraying has emerged as a promising technique for the repair of metallic components. Manipulating the cold spray gun by industrial robots, referred to as robot-guided cold spraying, enables flexible and c...

    Marcel Lewke, Hongjian Wu, Alexander List in Journal of Thermal Spray Technology (2024)

  16. Article

    Open Access

    Wear and Corrosion Resistant Eutectic High-Entropy Alloy Al0.3CoCrFeNiMo0.75 Produced by Laser Metal Deposition and Spark-Plasma Sintering

    Eutectic high-entropy alloys (EHEAs) with a fine-lamellar structure and homogenous property profile are of particular interest for wear and corrosion protection coatings. High cooling rates in the laser metal ...

    B. Preuß, T. Lindner, T. Uhlig, T. Mehner in Journal of Thermal Spray Technology (2024)

  17. Article

    Open Access

    Data-Driven Overlap**-Track Profile Modeling in Cold Spray Additive Manufacturing

    Cold spray additive manufacturing is an emerging solid-state deposition process that enables large-scale components to be manufactured at high-production rates. Control over geometry is important for reducing ...

    Daiki Ikeuchi, Alejandro Vargas-Uscategui in Journal of Thermal Spray Technology (2024)

  18. Article

    Open Access

    Mixed-Material Feedstocks for Cold Spray Additive Manufacturing of Metal–Polymer Composites

    High-performance polymers such as poly(ether ether ketone) (PEEK) are appealing as composite components for a wide variety of industrial and medical applications due to their excellent thermomechanical propert...

    Matthew S. Schwenger, Madison S. Kaminskyj in Journal of Thermal Spray Technology (2024)

  19. Article

    Open Access

    Quantitative Nondestructive Evaluation of Cold Spray Manufactured Aluminum Alloy 6061 and Copper Samples

    Cold spray (CS) is a solid-state process for depositing thick layers of material via the successive high-velocity impact of powder particles onto a solid surface, which leads to high rates of deformation, inte...

    Kishore Kumar Indu Kumar, Mann Baijukumar Patel in Journal of Thermal Spray Technology (2024)

  20. Article

    Open Access

    Multipurpose Additives Toward Improving the Polymer Cold Spray Process

    Polymers have proven to be challenging to cold spray, particularly with high efficiency and quality when using inexpensive nitrogen (N2) and air propellants. Helium (He), when used as a process propellant, can im...

    Tristan W. Bacha, Francis M. Haas, Isaac M. Nault in Journal of Thermal Spray Technology (2024)

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