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  1. Article

    Open Access

    Laser-metal interaction dynamics during additive manufacturing resolved by detection of thermally-induced electron emission

    In situ monitoring is required to improve the understanding and increase the reliability of additive manufacturing methods such as laser powder bed fusion (LPBF). Current diagnostic methods for LPBF capture op...

    Philip J. DePond, John C. Fuller, Saad A. Khairallah in Communications Materials (2020)

  2. Article

    Open Access

    Dynamics of pore formation during laser powder bed fusion additive manufacturing

    Laser powder bed fusion additive manufacturing is an emerging 3D printing technique for the fabrication of advanced metal components. Widespread adoption of it and similar additive technologies is hampered by ...

    Aiden A. Martin, Nicholas P. Calta, Saad A. Khairallah, Jenny Wang in Nature Communications (2019)

  3. Article

    Open Access

    Metal vapor micro-jet controls material redistribution in laser powder bed fusion additive manufacturing

    The results of detailed experiments and finite element modeling of metal micro-droplet motion associated with metal additive manufacturing (AM) processes are presented. Ultra high speed imaging of melt pool dy...

    Sonny Ly, Alexander M. Rubenchik, Saad A. Khairallah, Gabe Guss in Scientific Reports (2017)