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  1. Article

    Open Access

    Deep learning with mixup augmentation for improved pore detection during additive manufacturing

    In additive manufacturing (AM), process defects such as keyhole pores are difficult to anticipate, affecting the quality and integrity of the AM-produced materials. Hence, considerable efforts have aimed to pr...

    Bulbul Ahmmed, Elisabeth G. Rau, Maruti K. Mudunuru, Satish Karra in Scientific Reports (2024)

  2. Article

    Open Access

    Uncovering acoustic signatures of pore formation in laser powder bed fusion

    We present a machine learning workflow to discover signatures in acoustic measurements that can be utilized to create a low-dimensional model to accurately predict the location of keyhole pores formed during a...

    Joshua R. Tempelman, Maruti K. Mudunuru in The International Journal of Advanced Manu… (2024)

  3. Article

    Open Access

    Subsurface Cooling Rates and Microstructural Response during Laser Based Metal Additive Manufacturing

    Laser powder bed fusion (LPBF) is a method of additive manufacturing characterized by the rapid scanning of a high powered laser over a thin bed of metallic powder to create a single layer, which may then be b...

    Vivek Thampy, Anthony Y. Fong, Nicholas P. Calta, Jenny Wang in Scientific Reports (2020)

  4. Article

    Open Access

    Dynamics of pore formation during laser powder bed fusion additive manufacturing

    Laser powder bed fusion additive manufacturing is an emerging 3D printing technique for the fabrication of advanced metal components. Widespread adoption of it and similar additive technologies is hampered by ...

    Aiden A. Martin, Nicholas P. Calta, Saad A. Khairallah, Jenny Wang in Nature Communications (2019)

  5. No Access

    Article

    Additively manufactured hierarchical stainless steels with high strength and ductility

    Many traditional approaches for strengthening steels typically come at the expense of useful ductility, a dilemma known as strength–ductility trade-off. New metallurgical processing might offer the possibility...

    Y. Morris Wang, Thomas Voisin, Joseph T. McKeown, Jianchao Ye in Nature Materials (2018)