Abstract
Construction materials are rapidly being used worldwide due to the recent growth in infrastructure and population. Consequently, the natural resources that supply many construction materials, such as natural coarse aggregates, are depleting. This study aims to investigate the use of post-consumer plastic waste with fly ash and bottom ash in the development of synthetic coarse aggregates as a sustainable alternative. Plastic aggregate cubes of various proportions of polyethylene terephthalate (PET) and filler material (fly ash and bottom ash) were cast and tested for 28-day compressive strength. The sample with 40% PET and 60% filler material, of which 20% is fly ash and 80% is bottom ash, produced the highest compressive strength and was chosen as the ideal mix. For each grade of 15, 20, 25, and 30, two sets of concrete cubes were cast with 100% natural aggregates and 100% plastic aggregates. The use of plastic aggregates reduced the compressive strength of concrete. Therefore, with natural and plastic aggregates, two different mixes are required to achieve the same compressive strength. More cement is required with plastic aggregates. Concrete made with plastic aggregates also resulted in substantially lower density and production costs. Consequently, a considerable reduction in the material cost per footing of a sample building was obtained. According to the study, about 1–2 tonnes of gravel per a cubic meter of concrete can be eliminated from construction and reserved in nature altogether. It was apparent that the incorporation of synthetic coarse aggregates using post-consumer PET plastic waste along with fly ash and bottom ash is a sustainable and economically viable alternative to gravel in concrete.
Similar content being viewed by others
Data Availability
The datasets used and/or analyzed during the current study are available from the corresponding author on reasonable request.
References
Abeysinghe S, Gunasekara C, Bandara C, Nguyen K, Dissanayake R, Mendis P (2021) Engineering performance of concrete incorporated with recycled high-density polyethylene (HDPE)—a systematic review. Polymers 13(11):1885. https://doi.org/10.3390/polym13111885
Agrawal U, Wanjari S, Naresh D (2017) Characteristic study of geopolymer fly ash sand as a replacement to natural river sand. Constr Build Mater 150:681–688. https://doi.org/10.1016/j.conbuildmat.2017.06.029
Bachtiar E, Mustaan, Jumawan F, Artayani M, Tahang, Rahman MJ, Setiawan A, Ihsan M (2020) Examining polyethylene terephthalate (PET) as artificial coarse aggregates in concrete. Civ Eng J (Iran) 6(12):2416–2424. https://doi.org/10.28991/cej-2020-0309162
Bezerra UT (2016) Biopolymers with superplasticizer properties for concrete. In Elsevier eBooks (pp 195–220). https://doi.org/10.1016/b978-0-08-100214-8.00010-5
Centre for Environmental Justice (2021) Plastic waste management country situation report - Sri Lanka
Ceylon Electricity Board (2012) Statistical Digest 2012
Chen G, Zheng DP, Chen YW, Lin JX, Lao WJ, Guo YC, Chen ZB, Lan XW (2023) Development of high performance geopolymer concrete with waste rubber and recycle steel fiber: a study on compressive behavior, carbon emissions and economical performance. Constr Build Mater 393:131988. https://doi.org/10.1016/j.conbuildmat.2023.131988
Dagliya M, Satyam N, Garg A (2023) Desert sand stabilization using biopolymers: review. Smart Construction and Sustainable Cities 1:1. https://doi.org/10.1007/s44268-023-00001-7
Das SC, Jahan MS, Paul D, Khan MA (2021) Reuse of textile ETP sludge into value-added products for environmental sustainability. In Springer eBooks (pp 1–30). https://doi.org/10.1007/978-981-15-7525-9_58-1
Gammage E (n.d.) How long does it take for plastic to biodegrade? SaveMoneyCutCarbon. Retrieved November 19, 2022, from https://www.savemoneycutcarbon.com/learn-save/how-long-does-it-take-for-plastic-to-biodegrade/
Gerardi J (2022) The 5 most common construction materials | PROEST. ProEst. https://proest.com/construction/tips/common-materials/
Habert G, Bouzidi Y, Chen C, Jullien A (2010) Development of a depletion indicator for natural resources used in concrete. Resour Conserv Recycl 54(6):364–376. https://doi.org/10.1016/j.resconrec.2009.09.002
Hasan MM, Bijoy MTM, Siddique M (2022) Potential of using plastic wastes as coarse aggregates in concrete. https://www.researchgate.net/publication/358559273_Potential_of_using_plastic_wastes_as_coarse_aggregates_in_concrete
Heming P (2022) The increasing cost of construction materials- C-Link. C-Link. https://c-link.com/blog/theincreasing-cost-of-construction-materials/
Hossain MS, Das SC, Islam JMM, Al Mamun MdA, Khan MA (2018) Reuse of textile mill ETP sludge in environmental friendly bricks – effect of gamma radiation. Radiat Phys Chem 151:77–83. https://doi.org/10.1016/j.radphyschem.2018.05.020
Jayasinghe R, Herath GP, Abeyrathna WP, Hendawitharana MP, Liyanage CL, Williams KS, Halwatura R (2023) Strength Properties of Recycled Waste Plastic and Quarry Dust as Substitute to Coarse Aggregates: an Experimental Methodology. Materials Circular Economy 5:1. https://doi.org/10.1007/s42824-023-00077-7
Kabir Z, Kabir M (2022) Solid waste management in develo** countries: towards a circular economy. In Handbook of Solid Waste Management (pp 3–36). https://doi.org/10.1007/978-981-16-4230-2_1
Kim HK, Lee HK (2011) Use of power plant bottom ash as fine and coarse aggregates in high-strength concrete. Constr Build Mater 25(2):1115–1122. https://doi.org/10.1016/j.conbuildmat.2010.06.065
Lee ZH, Paul SC, Kong SY, Susilawati S, Yang X (2019) Modification of waste aggregate pet for improving the concrete properties. Adv Civ Eng 2019:1–10. https://doi.org/10.1155/2019/6942052
Lin JX, Song Y, **e ZH, Guo YC, Yuan B, Zeng JJ, Wei X (2020) Static and dynamic mechanical behavior of engineered cementitious composites with PP and PVA fibers. J Build Eng 29:101097. https://doi.org/10.1016/j.jobe.2019.101097
Lin JX, Su JY, Pan HS, Peng YQ, Guo YC, Chen WS, Sun XL, Yuan BX, Liu GT, Lan XW (2022) Dynamic compression behavior of ultra-high performance concrete with hybrid polyoxymethylene fiber and steel fiber. J Mater Res Technol 20:4473–4486. https://doi.org/10.1016/j.jmrt.2022.08.139
Madurwar MV, Ralegaonkar RV, Mandavgane SA (2013) Application of agro-waste for sustainable construction materials: a review. Constr Build Mater 38:872–878. https://doi.org/10.1016/j.conbuildmat.2012.09.011
Manikandan M, Ramasamy DV, Selvakmar S (2023) Waste plastic induced in self compacting concrete to avoid plastic pollution. Int J Res Appl Sci Eng Technol 11(10):432–440. https://doi.org/10.22214/ijraset.2023.56010
Mehra S, Singh M, Sharma G, Kumar S, Navishi, Chadha P (2021) Impact of construction material on environment. In Springer eBooks (pp 427–442). https://doi.org/10.1007/978-3-030-76073-1_22
Neeladharan C, Muralidharan A (2020) Behaviour of Concrete Using Polypropylene as Partial Coarse Aggregate. Suraj Punj Journal for Multidisciplinary Research 10:7
Noriya P, Dwivedi P (2021) Experimental investigation of concrete utilizing plastic waste HDPE and LDPE as a replacement of aggregate in concrete a review. www.ijsrce.com. https://doi.org/10.32628/IJSRCE21558
Peng YQ, Zheng DP, Pan HS, Yang JL, Lin JX, Lai HM, Wu PZ, Zhu HY (2023) Strain hardening geopolymer composites with hybrid POM and UHMWPE fibers: analysis of static mechanical properties, economic benefits, and environmental impact. J Build Eng 76:107315. https://doi.org/10.1016/j.jobe.2023.107315
Portland Cement Association. (n.d.) Aggregates. Retrieved November 19, 2022, from https://www.cement.org/cementconcrete/concrete-materials/aggregates
Ramadevi K, Manju R (2012) Experimental investigationon the properties of concrete with plastic PET (bottle) fibers as fine aggregates. International Journal of Emerging Technology and Advanced Engineering 2(6):42–46
Rao MM, Ravula RG (2018) Investigation on properties of PET and HDPE waste plastic concrete. Int J Res Appl Sci Eng Technol 6(3):495–505. https://doi.org/10.22214/ijraset.2018.3080
Ritchie H (2023) Plastic pollution. Our World in Data. Retrieved September 1, 2018, from https://ourworldindata.org/plastic-pollution
Saha S, Sau D, Hazra T (2023) Economic viability analysis of recycling waste plastic as aggregates in green sustainable concrete. Waste Manage 169:289–300. https://doi.org/10.1016/j.wasman.2023.07.023
Schoo R (2017) Why do we need plastic packaging? British Plastics Federation. https://www.bpf.co.uk/packaging/why-do-we-need-plastic-packaging.aspx#
Senadheera SS, Gupta S, Kua HW, Hou D, Kim S, Tsang DCW, Ok YS (2023) Application of biochar in concrete – a review. Cement Concr Compos 143:105204. https://doi.org/10.1016/j.cemconcomp.2023.105204
Shanmugan S, Deepak V, Nagaraj J, Jangir D, Viyagula Jegan S, Palani S (2020) Enhancing the use of coal-fly ash in coarse aggregates concrete. Mater Today: Proc 30:174–182. https://doi.org/10.1016/j.matpr.2020.05.734
Shiuly A, Hazra T, Sau D, Maji D (2022) Performance and optimisation study of waste plastic aggregate based sustainable concrete – a machine learning approach. Clean Waste Syst 2:100014. https://doi.org/10.1016/j.clwas.2022.100014
Sofi M, Sabri Y, Zhou Z, Mendis P (2019) Transforming municipal solid waste into construction materials. Sustainability 11(9):2661. https://doi.org/10.3390/su11092661
Staff BSI (1997) Structural use of concrete. Code of Practice for design and construction
Sun F, Lu S (2013) Biochars improve aggregate stability, water retention, and pore-space properties of clayey soil. J Plant Nutr Soil Sci 177(1):26–33. https://doi.org/10.1002/jpln.201200639
Tan K-H, Wang T-Y, Zhou Z-H, Qin Y-H (2021) Biochar as a partial cement replacement material for develo** sustainable concrete: an overview. J Mater Civ Eng 33:12. https://doi.org/10.1061/(asce)mt.1943-5533.0003987
Tuladhar R, Marshall A, Sivakugan N (2020) Use of recycled concrete aggregate for pavement construction. In Elsevier eBooks (pp. 181–197). https://doi.org/10.1016/b978-0-12-819055-5.00010-3
Xu LY, Huang BT, Lao JC, Yao J, Li VC, Dai JG (2023) Tensile over-saturated cracking of ultra-high-strength engineered cementitious composites (UHS-ECC) with artificial geopolymer aggregates. Cem Concr Compos 136:104896. https://doi.org/10.1016/j.cemconcomp.2022.104896
Yang H, Lu X, Gong M, Yang P (2023) Compression-shear performance of steel fiber reinforced rubber concrete. J Build Eng 75:106977. https://doi.org/10.1016/j.jobe.2023.106977
Zhang Y, Li Z, Gu X, Nehdi ML, Marani A, Zhang L (2023) Utilization of iron ore tailings with high volume in green concrete. J Build Eng 72:106585. https://doi.org/10.1016/j.jobe.2023.106585
Acknowledgements
We express sincere gratitude towards the technical officers of the following laboratories of the University of Moratuwa: Mr. H.T.R.M. Thanthirige of the Building Materials Laboratory, Mr. D.M.N.L. Dissanayaka of the Structural Testing Laboratory, Mr. E.K. Zoysa of the Environmental Engineering Laboratory, Mr. D.G.S. Vithanage of the Soil Mechanics Laboratory, and Mr. U.K. Padmaperuma of the Advance Bitumen Testing Laboratory. Furthermore, we would like to thank Mr. Dinusha Chandrasekara and his team at Green Earth Solutions, Horana, Sri Lanka, for providing us with the necessary resources and information on plastic waste and the costs associated with it.
Author information
Authors and Affiliations
Contributions
D.L.D.G. Peiris planned and conducted all the experiments. D.L.D.G. Peiris also analyzed data, carried out calculations, drew graphs and was the primary author of the manuscript. R.M.K.M. Rathnayake assisted with the writing and proofreading of the manuscript. G.K.P. John proofread the manuscript. Nirma Swaris hand drew Figs. 9 and 10. R.U. Halwatura provided fly ash and bottom ash, overlooked the project, and proofread the manuscript. All authors read and approved the final manuscript.
Corresponding author
Ethics declarations
Competing of Interests
The authors declare no competing interests.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Peiris, D.L.D.G., Rathnayake, R.M.K.M., John, G.K.P. et al. Utilization of Waste Plastic and Fly Ash/Bottom Ash as an Alternative to Natural Aggregates: Strength Properties. Mater Circ Econ 6, 2 (2024). https://doi.org/10.1007/s42824-023-00094-6
Received:
Revised:
Accepted:
Published:
DOI: https://doi.org/10.1007/s42824-023-00094-6