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Hot Corrosion Behavior of Fe–Cr–Ni-Based Austenitic Heat-Resistant Steel Weld Metal in Na2SO4–NaCl Molten Salts at Different Temperatures

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Abstract

The hot corrosion behavior of the austenitic heat-resistant steel weld metal produced by multi-pass gas tungsten arc welding was investigated. A bilayer oxide scale formed on the surface of the weld metal by the selective oxidation of the element Cr and Fe, and the dissolution of the oxide film occurred at elevated temperatures due to the existence of the molten salt. Morphologies and structures of the oxide scale were characterized by electron microscopy and X-ray diffraction techniques, and then the underlying reason for the hot corrosion of the nonequilibrium weld metal was identified. The interdendritic region could act as the shortcut path for the oxygen, which promotes the internal oxide distribution in chains, and a large internal oxidation zone appears under the bilayer oxide scale.

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Acknowledgements

The authors would like to thank Dr. Zhao Zeduan for the expression debates. This work is supported by the Natural Science Foundation of Jiangsu Province (Grant No. BK20201036), the Special Talent Introduction for “Double Innovation Plan” in 2020, the Opening Project of Jiangsu Key Laboratory of Advanced Structural Materials and Application Technology (ASMA202007) and the Introduction of Talent Research Fund at Nan**g Institute of Technology (YKJ201954).

Funding

This study was funded by the Natural Science Foundation of Jiangsu Province (Grant No. BK20201036), the Special Talent Introduction for “Double Innovation Plan” in 2020, the Opening Project of Jiangsu Key Laboratory of Advanced Structural Materials and Application Technology (ASMA202007) and the Introduction of Talent Research Fund at Nan**g Institute of Technology (YKJ201954).

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Authors and Affiliations

  1. School of Materials Science and Engineering, Nan**g Institute of Technology, Nan**g, 211167, China

    Zhang Xu, Wan **chu, Yang Zonghui, Pan Cong, Chu Yajie & Li **aoquan

  2. School of Materials Science and Engineering, Lanzhou University of Technology, Lanzhou, 730050, China

    Zhou Hui

  3. Jiangsu Key Laboratory of Advanced Structural Materials and Application Technology, Nan**g Institute of Technology, Nan**g, 211167, China

    Zhang Xu

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  1. Zhang Xu
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  2. Wan **chu
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  6. Chu Yajie
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  7. Li **aoquan
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Contributions

All authors contributed to the study conception and design. Material preparation, data collection and analysis were performed by ZX, WJ and YZ. ZH and PC prepared Figs. 2, 6, 7, 8, 9 and 11. CY and LX provided theoretical guidance. The first draft of the manuscript was written by ZX and all authors commented on previous versions of the manuscript. All authors read and approved the final manuscript.

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Correspondence to Zhang Xu.

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Xu, Z., **chu, W., Zonghui, Y. et al. Hot Corrosion Behavior of Fe–Cr–Ni-Based Austenitic Heat-Resistant Steel Weld Metal in Na2SO4–NaCl Molten Salts at Different Temperatures. High Temperature Corrosion of mater. 99, 117–132 (2023). https://doi.org/10.1007/s11085-022-10144-0

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