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High Temperature Oxidation Study of Nano-Y2O3 Dispersed Ferritic Alloys Synthesized by Mechanical Alloying and Sintering

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Abstract

This study concerns mechanism and kinetics of isothermal oxidation of four Fe-Cr-Al-Ti ferritic alloys in the range 700 °C to 900 °C for up to 50 hours in air. These four alloys with nominal compositions of 83.0Fe-13.5Cr-2.0Al-0.5Ti (alloy A), 79.0Fe-17.5Cr-2.0Al-0.5Ti (alloy B), 75.0Fe-21.5Cr-2.0Al-0.5Ti (alloy C), and 71.0Fe-25.5Cr-2.0Al-0.5Ti (alloy D) each with 1.0 wt pct nano-Y2O3 dispersion were synthesized by mechanical alloying and sintering at 1000 °C by hot isostatic pressing, high pressure sintering, hydrostatic extrusion and pulse plasma sintering techniques. A detailed characterization of the phase aggregate, microstructure and micro-composition of the oxide scale was carried out by X-ray diffraction, scanning electron microscopy and energy dispersive spectroscopy, respectively. Oxidation kinetics appear to follow a parabolic rate with an activation energy of 135 to 234 kJ/mol, which depend on alloy composition (i.e., Cr content). Oxidation mostly occurred by counter-ionic diffusion of oxygen from air to the interior and cations (Cr+3 or Fe+3) from the bulk toward the surface. Alloy D sintered by hot isostatic pressing offered the highest resistance to oxidation.

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Acknowledgments

The authors gratefully acknowledge the partial financial support for the present study from the Department of Science and Technology (Project JCP and DGL) and from the Indian Space Research Organization (Project NCH and ONC), Government of India.

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Authors and Affiliations

  1. Metallurgical & Materials Engineering Department, Indian Institute of Technology Kharagpur, Kharagpur, W.B., 721302, India

    A. Meharwal, M. Kumar, S. K. Karak, J. Dutta Majumdar & I. Manna

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  1. A. Meharwal
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  2. M. Kumar
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  3. S. K. Karak
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  4. J. Dutta Majumdar
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  5. I. Manna
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Correspondence to I. Manna.

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Manuscript submitted July 5, 2019.

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Meharwal, A., Kumar, M., Karak, S.K. et al. High Temperature Oxidation Study of Nano-Y2O3 Dispersed Ferritic Alloys Synthesized by Mechanical Alloying and Sintering. Metall Mater Trans A 51, 5257–5267 (2020). https://doi.org/10.1007/s11661-020-05918-7

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