Introduction

One of the most important materials among the family of calcium phosphates is HA. It dominates the medical industry with extensive applications as a result of its exceptional biocompatibility properties, high resorption and slow dissolution rates in the body1. Although the inherent elemental compositions of HA resemble the mineral components of teeth and bones; they depict poor mechanical strength and fatigue behaviour. This comes as a consequence of coarser grain sized HA as opposed to nano HA, restricting its utilization in non-load bearing applications. Despite, excellent conductivity and biocompatibility, such limitations of low toughness and brittleness contributes to unreliability2. Currently, clinical and experimental research revolves around develo** bioceramics characterized by biomimicry approaches to overcome such limitations and enhance biological performance as well. In particular, the substitution of various ions into the nano structure of HA with a view of altering its biocompatibility, sinterability and mechanical properties reflects growing interest1. As, the uniqueness of biological apatite is the associated presence of a number of foreign ions that contribute effectively in bone repair based on the dosage. Biological apatite differs from stoichiometric HA by the prevalence of various amounts of vicarious ions either incorporated or adsorbed onto its apatite lattice, including anionic (F−, Cl−, SiO44− and CO23−) and/or cationic substitutions (Na+, Mg2+, K+, Sr2+, Zn2+, Ba2+, Al3+)3. Earlier, fracture toughness of pure HA was improved by cationic substitutions from a range of 0.5–1 MPa m1/2 to 2.7 MPa m1/2 with 0.6 wt% Mg and 1.5 MPa m1/2 at 5 at.% Zn. Furthermore, such cationic substitutions increased bioactivity, surface reactivity and showed excellent cell proliferation capabilities4. The do** of such ions as multi-ion substitutions or co-substitutions has also been reported producing multi-faceted attributes5,6.

It is well known that HA lattice owing to its high structural flexibility can accommodate within its lattice, nearly half of the elements in the periodic system; allowing substitutions of diverse vicarious ions for its three sublattices namely Ca2+, PO43− and OH− groups. As a consequence, such incorporations affect the physiochemical and biological properties of HA. In terms of crystal structure, crystallinity, thermal stability, surface charge, solubility, in vitro bioactivity, osteoclastic and osteoblastic responsiveness in vitro and bone regeneration in vivo3. Both bivalent (e.g., Sr2+, Ba2+, Mg2+, …) and monovalent cations (e.g., Na+, K+, …) predominantly substitute Ca2+ sites. The presence of these cations in bones contribute greatly in the formation and reabsorption of the bone. For instance, Mg2+ ion deficiency declines the growth rate of osteoblasts causing reduction in bone mass density. Whereas, Zn2+ ions enhance bone formation by accelerating growth rate and Sr2+ is non-toxic even in large doses in the human body and known to poses dual trait of promoting bone formation and reducing of bone resorption6,7,8. Literature highlights improved biological performance of such ion-substituted HA materials9. Sr HA besides preventing bone resorption and improving mechanical properties also depicted higher volumes of new bone formation in vivo rabbit models. Similarly, Zn HA also showed enhanced new bone formation when implanted in vivo rat and rabbit models for one and two months, respectively. While, in vivo tests on New Zealand White rabbits wherein Mg (15 at.%) was deployed as filling for femoral bone defects, portrayed increased osteoconductivity4.

Indeed, the presence of such ions in the bones are known to act as buffering agents in the bloodstream and directly influence the proliferation of both osteoblasts and osteoclasts8. More interestingly, some ions (e.g., Sr2+ and Zn2+) reduces the crystallinity of HA, thereby improving dissolution while the others (e.g., F−) enhances the crystallinity and subsequently reduces dissolution10. Besides, Sr2+ and/or Zn2+ is known to offset any cytotoxicity that arises due to high concentrations of Ag ions11. Further, enhanced host bone healing without undesirable bacterial infections and inflammatory responses was observed in Zn2+ and Mg2+ co-doped nHA structures12. Recently, a new bone cement of co-substituted Sr2+ and Mg2+ (with 5 mol% of Sr and 5 mol% of Mg) nano-hydroxyapatite (n-HAs) with calcium phosphate dibasic and chitosan/gelatin polymers showed exceptional osteoblast activity for bone regeneration13. Such co-substitutions of ions thus offer conducive environments by combining several desirable characteristics than individual ion-substitutions of HA. However, the selection of ions for co-substitution needs to be carefully considered with respect to atomic substitution sites, phase stability, biological impact and ionic charge equilibrium14.

In the present study, with a view of further enhancing the properties and symmetry of synthesized HA, ionic substitutions was investigated for the first time in Serratia sp. biomineralized HA adopting a biomimetic method of synthesis15. Both individual and co-substitution of cations was studied and characterised for its competence in terms of functional groups, crystallinity, morphology and biocompatibility. Bacterial synthesized HA was co-substituted with a combination of Sr, Zn and Mg ions with an aim of mimicking the biological apatite and to comprehend the advantageous traits for applications in bone repair. Study of such ionic substitutions would potentially aid a better understanding of the biomineralization processes to control the properties of the precipitated phase, increase bioactivity and the delivery of ions for treating bone diseases16.

Materials and methods

All chemical reagents used were of analytical grade. Calcium chloride (CaCl2), Strontium chloride (SrCl2), Zinc chloride (ZnCl2), Magnesium chloride (MgCl2), Trisodium citrate, tris buffer, and toluene were procured from SRL chemicals, India. β-glycerophosphate disodium salt dihydrate, para-nitrophenyl phosphate (p-NPP) were procured from Sigma-Aldrich (India). Nutrient Broth, Dulbecco’s modified eagle medium (DMEM), Minimum Essential Medium (MEM), Antibiotic penicillin–streptomycin, Fetal Bovine Serum (FBS) were purchased from Himedia, India.

Synthesis of HA using a Gram-negative bacteria Serratia

Serratia marcescens was grown in 100 ml of nutrient broth medium in conical flask incubated at 30 °C for 15 h. Cells were collected by centrifugation at 3500 rpm for 15 min and washed with 0.85% NaCl. This cell suspension was added to a mineralization media consisting of 10 mM calcium chloride, 25 mM β-glycerophosphate disodium salt dihydrate, 20 mM trisodium citrate, and 25 mM tris buffer, with pH adjusted to 8.517. After incubation of Serratia in mineralization medium for 10 days, the white precipitated material was collected and dried at 100 °C for 7 h.

Synthesis of strontium (Sr) or zinc (Zn) or magnesium (Mg) substituted HA nanoparticles

Calcium ions in mineralization media was substituted with Sr, Zn or Mg ions to obtain the corresponding ion substituted HA. It was vital to ensure that the concentration of ions in the media, in no way affected the bacteria culture conditions. Serratia carried out synthesis of HA under conditions stated earlier in "Synthesis of HA using a Gram-negative bacteria Serratia" Section. CaCl2 in the mineralization media was replaced by 3, 5 and 10% SrCl2 and the precipitate collected was designated as 3% Sr SHA, 5% Sr SHA and 10% Sr SHA. Similarly, 2, 4 and 6% ZnCl2 was substituted for CaCl2 in the mineralization media and the corresponding 2% Zn SHA, 4% Zn SHA and 6% Zn SHA precipitates were collected. Likewise, 2, 4 and 6% MgCl2 was substituted for CaCl2. However, precipitation of HA by Serratia only occurred at 2% MgCl2. The precipitate 2% Mg SHA was collected, dried at 100 °C for 7 h and analyzed.

Synthesis of Co-substituted HA

To develop an apatite similar to bone mineral, co-substitution of ions was performed. All three ions (Sr, Mg, Zn) were replaced together in the mineralization media as described in "Synthesis of HA using a Gram-negative bacteria Serratia" Section by 1% of SrCl2, MgCl2, ZnCl2 and further synthesis of HA by Serratia was carried out. Precipitation of HA by Serratia occurred only at 1% of SrCl2, MgCl2, ZnCl2 concentration in the media. The powder collected 1% Sr, Mg, Zn SHA nanoparticles was dried at 100 °C for 7 h and analyzed.

Characterization of synthesized ion substituted nanoparticles

All individual ion-substituted nanoparticles and co-substituted nanoparticles were characterized using FTIR, XRD, SEM, TEM and ICP-OES techniques. Functional group of the samples were analyzed using FTIR (Perkin—Elmer Spectrum Two, USA) in the range of 500–4000 cm−1, with a resolution of 4 cm−1. The diffraction patterns of the sample were recorded by XRD (Bruker D8 discover powder XRD, Germany) using Cu/Kα radiation (λ = 1.54 Å) at a scanning rate of 1 step/s with a step size of 0.10. The cell volume and cell parameters were calculated from the XRD data using the program “UnitCell”18. Surface morphology and the elemental composition of the samples were examined by SEM fitted with EDS (FEI Quanta FEG 200, Netherland) after carrying out gold sputtering and operated at an accelerating voltage of 10 kV. The morphology and particle size of the crystals were determined by TEM operated at 120 keV (Philips CM20 TEM, Netherlands). TEM specimens were prepared by drop** nanoparticles dispersed in ethanol over a carbon-coated copper grid. The quantitative measure of several ions in the samples was evaluated using ICP-OES Perkin Elmer Optima 5300 DV, USA. 10–15 mg of powdered sample was dissolved in 3 ml of 1 M nitric acid and 27 ml of distilled water and the total 30 ml solution was subjected to ICP-OES analysis.

Biocompatibility evaluation

Cytotoxicity of the prepared nanoparticles was determined by MTT assay with three different cell lines namely NIH/3T3 fibroblast cells, MG-63 osteosarcoma cells, and RAW 264.7 macrophages15,19,20,,20. The cell lines were cultured to a cell density of 1 × 104 per well in 96 well plates and incubated with cell culture medium for 24 hours21. Once the cell monolayer was formed, the cells were treated with nanoparticles of concentration 100 μg μL−1 and then incubated for 24 h. After 24 h, the media was removed and washed with PBS, then each well medium was replaced with 100 μl of 0.5 mg mL−1 of MTT [3-(4, 5-dimethylthiazole-2-yl)-2, 5-diphenyl tetrazolium bromide] solution and further incubated for 3 h. Subsequently, the MTT solution was replaced with 200 μl of DMSO (Dimethyl sulphoxide). The optical density (OD) of the wells was measured at 570 nm using a plate reader (Enspire, Perkin Elmer, USA)22. The percentage of cell viability in the samples was calculated relative to control using the following equation:

$$\% Cell\;viability = 100 \times \frac{OD\;of\;sample}{{OD\,of\;control}}$$

Results and discussion

Individual and co-substituted SHA

Varying concentration range of ions studied were selected based on prior literature12,23. In case of Sr and Zn substitutions on SHA, successful deposition was achieved on all three concentrations. However, only a lower concentration of 2% Mg supported HA deposition by Serratia. This is in line with the well-established inhibitory effect of Mg on HA nucleation and growth24,25. Mg substitution for Ca occurs only over a limited composition and in terms of bacterial deposition 2% was the threshold. Co-substitution was possible only with 1% of SrCl2, MgCl2, ZnCl2 concentration in the mineralization media.

FTIR analysis

FTIR spectra of all the three ion substitutions and co-substitution (Fig. 1a, b, c, d) at varying concentrations displayed the presence of characteristic HA groups similar to SHA spectra. The presence of peaks at 560, 598 cm−1 (ν4) of O–P–O bending vibrations and 1021 cm−1 (ν3) of P-O were indicative of phosphate groups corresponding to HA. These results were in alignment with prior reports on Sr, Zn and Mg substitutions26,27. In the case of 1% Sr, Mg, Zn co-substituted SHA the most intense band of asymmetric stretching ν3, lower intensity bending modes of asymmetric ν4 doublet and faint symmetric stretching ν1 mode was witnessed, in line with prior results28.

Figure 1
figure 1

FTIR spectra of (a) Sr, (b) Zn, (c) Mg SHA and (d) 1% Sr, Mg, Zn SHA.

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Moreover, signature carbonate band at 1413 cm−1 (ν3—stretching mode) was ascribed to partially substituted phosphate groups in the HA lattice in all four cases. While, the strong band at 872 cm−1 (ν2- bending mode) of HPO42− overlap** with CO32− clearly evidences ion substitutions. Furthermore, the characteristic vibration of A-type HA, commonly observed at the wavelengths of 877–880 cm−1, 1500 cm−1 and 1540–1550 cm−1, and the AB-type HA (at 1515 cm−1) were not observed29. Thereby, confirming B-type carbonation in all ionic substitutions of SHA. Such B-type carbonated apatite has been suggested as an effective bone substitute material owing to bioresorbable nature, induction of osteoblast responses and capacity to enhance osteoblast differentiation as well30.The amount of CO32− was found to 5.8% in the case of co-substituted SHA and this is known to improve the bioactivity of HA owing to its resemblance with carbonated bone mineral phase.

Percentage of CO32− substitution was calculated using the formula

$${\text{Wt}}.\% {\text{ CO}}_{{3}} = \, \left( {{28}.{62 } \times {\text{ r}}_{{{\text{c}}/{\text{p}}}} } \right) + 0.0{843}$$

where r c/p is the area ratio between the CO32− band (1570–1330 cm−1) and the PO43− band (1230–900 cm−1)31,32.

Thus, the loss of OH− ions from the unit cell evidenced the apparent substitution of Sr, Zn, Mg ions into the lattice of SHA. Previously, decreased intensities of OH- vibration modes were reported for Mg substituted HA at 630 cm−1 and 3570 cm−133. Similarly in the case of Zn substituted HA the stretching vibration modes of OH– were reported to be lower, as a result of the hydrogen-bonding created by oxygen between OH– and PO43–3. The surface of the 1% Sr, Zn, Mg SHA appeared to have a granular, nano-topography, likely to improve the overall porosity and surface area. This holds importance in optimization of the adsorption of specific proteins, which can support osteoblast cell adhesion and augment osteoblast proliferation and differentiation26.

EDS pattern of substituted HA showed increase in Mg, Sr and Zn ions upon comparison with SHA (Figs. 3, 4, 5 and 6). Morphologies and ion-substitution tendencies were consistent with the study by Cox et al.5. The increase in Sr, Zn and Mg ion% on SHA was confirmed by ICP-OES analysis (Table 3). Previously, bacterial synthesized HA co-substituted with Zn and Mg ions exhibited uniform agglomerated nanoparticles and EDS revealed successfully incorporation of 7.85 wt.% Zn and 0.49 wt.% Mg via the bacterial biomineralization method12. In the present study, the presence of other ions such as Na+, K+ and Cl− ions owing to bacterial deposition was also seen as stated in the case of SHA and individual ion-substituted SHA. Thereby, HA synthesized using Serratia sp in both individual and co-substituted cases do not reflect any change in morphology or particle size yet clearly portrays incorporation of metallic ions in SHA lattice.

TEM analysis

Figures 7a, b, c, d, e, f, g, h and 8 shows the morphology of SHA, individual and co-substituted SHA nanoparticles. Needle-like morphology was witnessed in SHA and all ion-substituted SHA. All particles were of nanoscale. The calculated average size of Sr SHA was around 20–50 nm of length and 8–15 nm of width which was slightly higher than SHA nanoparticles. While, in the case of Zn and Mg substituted SHA nanoparticles, the crystals were around 10–40 nm of length and 8–10 nm of width, almost similar to SHA nanoparticles. All synthesized and ion-substituted HA displayed nanorods and elongated shapes, such as needles. It could be seen that co-substitution of ions contributed to agglomeration tendencies of needle-like 1% Sr, Zn, Mg SHA. These nanoneedles build to form spherical nanoparticles that are interconnected with each other. The length of these needles or rods was between 40 and 70 nm and breadth between 4 and 10 nm. It can thus be assumed that the ion substitution influences the crystallinity and solubility of HA bearing superior biological performance in comparison to pure stoichiometric HA28.

Figure 7
figure 7

TEM analysis (a) 3% (b) 5% (c) 10% Sr SHA (d) 2% (e) 4% (f) 6% Zn SHA (g) 2% Mg SHA (h) SHA.

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Figure 8
figure 8

TEM analysis of 1% Sr, Zn, Mg SHA.

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Earlier, the Sr10%nHA and Zn10%HA substitutions were illustrated to be much smaller in size than nano HA with dimensions of 34.3 ± 4.2 nm; 9.6 ± 1.5 nm and 27.2 ± 6 nm; 7.6 ± 1.3 nm, respectively26. Our results were in alignment with reported typical lengths < 40 nm and breadths < 11 nm. Further, works have also indicated that substituted HA crystals tend to agglomerate as the concentration of the substituting ion increases. It was also observed that similar to reports that the nanocrystals for all of the ion-substitutions appeared granular in nature suggestive of high level of porosity of bacterial synthesized Sr, Zn and Mg SHA26.

Besides, needle-like nanoparticles of higher length 50–100 nm and width 10–20 nm in the case of Mg-Hap was reported for concentrations of 0.025, 0.05 and 0.1 M3. While, Ren et al. discussed the ultrastructure of ZnHA precipitates having agglomerated irregular flake-like shape41.

Co-substitutions of ions thus are non-toxic and deliver significant advantages over single do**. Earlier, it was reported that Sr2+ and Zn2+ improves solubility, differentiation of osteoblasts, proliferation and cell adhesion of HA, hence the co-substitution of Sr2 and Zn2+ effectively enhanced the biological properties of HA. Furthermore, after 7 days of culturing, there was an increasing trend in the cell viability on co-substituted HA, confirming also the compatibility of all (Zn, Sr)-HA materials47. Moreover, Sr2+ interacted with calcium-sensitive receptors in pre-osteoblasts cell replication to activate Mitotic signal in the Wnt (Wingless/Integrated)/β-catenine signalling pathways supporting improved cell division42. While, Bodhak et al. investigated the in vitro bone cell–material interaction by seeding human fetal osteoblast cells on the Sr2+, Zn2+ and Mg2+ doped HAp surface up to 7 days. Enhanced cellular adherence and extracellular matrix formation were witnessed in the case of doped Hap, due to the advantageous surface properties and dopants chemistry. It was proposed that binary ions doped HA could be useful in the design of bone graft materials for HA based orthopaedic implants48.

Overall, the addition of Sr, Zn and Mg ions individually as well as co-substitutions to the bacterial solution maintained the presence of the HA structure (positions of XRD peaks and FTIR spectrum) but led to significant changes in its crystal dimensions (TEM) and crystallinity (XRD) due to the incorporation of the metal cations into the solid structure (Table 4). Until now, bacterial synthesized multi-ion co-substituted HA with possible applications for bone regeneration has not been studied. The present research demonstrated the feasibility of producing a bone graft substitute with highly beneficial properties for short time bone repair made of bacterial synthesized individual ion substituted and co-substituted HA. The aim of mimicking real bone composition was achieved using bacterial deposition and it can be clearly deduced that the synthesized SHA samples reflected similar characteristic traits of rich carbonated groups, low crystallinity, biocompatibility, nano-scale needle-shaped morphologies, dimensions, cell parameters and ion distributions. This research is believed to break apprehensions with regards to hydroxyapatite ion modifications and concentrations which were relatively less resorted or explored than property advantages associated with grain size, surface topology, morphology etc. The favourable aspects of osteoimmunodulatory and osteogenic capacities illustrate great potential for further research that could well inspire design of bioceramics for bone defect repair49.

Table 4 Comparison of individual and co-substituted ions in SHA.
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Extending from novelty of bacterial HA synthesis and ion co-substitutions, the economic and environmental aspects indeed need to be considered for future scope of scalability. Essentially, bacterial synthesis offered several advantages of simplicity, low processing temperatures, eco-friendly and highly pure products. Yet, measured understanding of the same is vital to understand the real-time environmental impact of producing such bioceramics and their inclined modifications. Furthermore, the control over complex multi-substituted HA synthesis and physicochemical properties is crucial towards the preparation of bio-minerals with improved biological response28. Besides, specific substitutions and co-substitutions provided information that could allow targeted healing approaches at defect sites. The vicarious ions incorporation would promote the SHA bioactivity and demonstrate osteoconductive/osteoinductive behaviours favouring therapeutic applications3. These outcomes reflect new verticals in using biologically synthesized nanoparticles for biomedical applications.

Conclusion

Serratia biomineralized HA nanoparticles were substituted with individual as well as multiple ions at varying concentrations. Biomimetic synthesis approach was adopted which resulted in uniform agglomerates of SHA with carbonated groups, reduced crystallinity, devoid of secondary phases and nanoneedle morphologies. Analytical studies supported the symmetry of bone-like apatite to that of 1% Sr, Zn, Mg SHA. While, the changes in cell parameters and quantification of ions indicated successful substitution and co-substitution of select ions in the SHA lattice. Yet, results depicted that certain concentration of ion substitutions could become inhibitory as in the case of Mg SHA. Essentially, the ion substitutions and co-substitutions on SHA render the apatite nanoparticles similar to biological bone in terms of morphology, crystallinity, composition, dimensions, and biocompatibility. In terms of preliminary explorative research, the present study was confined to lower concentrations. However subsequent studies including a range of concentrations are required to be investigated. Further, the ability to deploy ion substituted and co-substituted biomineralized SHA for bone tissue engineering could greatly influence solubility and bio-functional parameters by appropriating optimum concentrations and combinations onto the SHA lattice.