Abstract
The poultry industry produces millions of tons of feathers waste that can be transformed into valuable products through bioprocess. The study describes the enhanced keratinase and feather hydrolysate production by Bacillus subtilis AMR. The metabolism of each microorganism is unique, so optimization tools are essential to determine the best fermentation parameters to obtain the best process performance. The evaluation of different propagation media indicated the constitutive production of two keratinases of approximately 80 kDa. The combination of Mn2+, Ca2+, and Mg2+ at 0.5 mM improved the keratinolytic activity and feather degradation 1.5-fold, while Cu2+ inhibited the enzymatic activity completely. Replace yeast extract for sucrose increased the feather hydrolysate production three times. The best feather concentration for hydrolysate production was 1.5% with an inoculum of 108 CFU/mL and incubation at 30 °C. None of the inorganic additional nitrogen sources tested increased hydrolysate production, although (NH4)2SO4 and KNO3 improved enzymatic activity. The optimization process improved keratinolytic activity from 205.4 to 418.7 U/mL, the protein concentration reached 10.1 mg/mL from an initial concentration of 3.9 mg/mL, and the feather degradation improved from 70 to 96%. This study characterized keratinase and feather hydrolysate production conditions offering valuable information for exploring and utilizing AMR keratinolytic strain for feather valorization.
Similar content being viewed by others
References
Almahasheer AA, Mahmoud A, El-Komy H, Alqosaibi AI, Aktar S, AbdulAzeez S, Borgio JF (2022) Novel feather degrading keratinases from Bacillus cereus group: biochemical. Genetic Bioinform Anal Microorg 10(1):93. https://doi.org/10.3390/microorganisms10010093
Arokiyaraj S, Varghese R, Ali Ahmed B, Duraipandiyan V, Al-Dhabi NA (2019) The fermentation conditions and enhanced production of keratinase from Bacillus cereus isolated from halophilic environment. Saudi J Biol Sci 26:378–381. https://doi.org/10.1016/j.sjbs.2018.10.011
Babalola MO, Ayodeji AO, Bamidele OS, Ajele JO (2020) Biochemical characterization of a surfactant-stable keratinase purified from Proteus vulgaris EMB-14 grown on low-cost feather meal. Biotechnol Lett 42:2673–2683. https://doi.org/10.1007/s10529-020-02976-0
Barman NC, Zohora FT, Das KC, Mowla MG, Banu NA, Salimullah M, Hashem A (2017) Production, partial optimization and characterization of keratinase enzyme by Arthrobacter sp. NFH5 isolated from soil samples. AMB Express 7:181. https://doi.org/10.1186/s13568-017-0462-6
Bhari R, Kaur M, Singh RS, Pandey A, Larroche C (2018) Bioconversion of chicken feathers by Bacillus aerius NSMk2: a potential approach in poultry waste management. Bioresour Technol Rep 3:224–230. https://doi.org/10.1016/j.biteb.2018.07.015
Bokveld A, Nnolim NE, Nwodo UU (2021) Chryseobacterium aquifrigidense FANN1 produced detergent-stable metallokeratinase and amino acids through the abasement of chicken feathers. Front Bioeng Biotechnol 9:720176. https://doi.org/10.3389/fbioe.2021.720176
Cai C, Zheng X (2009) Medium optimization for keratinase production in hair substrate by a new Bacillus subtilis KD-N2 using response surface methodology. J Ind Microbiol Biotechnol 36(7):875–883. https://doi.org/10.1007/s10295-009-0565-4
Chauhan A, Devi S (2020) Optimization of cultural conditions for enhanced keratinase production by Bacillus cereus N14 obtained from the poultry farm of Himachal Pradesh (India). Int J Chem Stud 8(2):2610–2619. https://doi.org/10.22271/chemi.2020.v8.i2an.9145
Corrêa APF, Daroit DJ, Brandelli A (2010) Characterization of a keratinase produced by Bacillus sp. P7 isolated from an Amazonian environment. Int Biodeterior Biodegrad 64(1):1–6. https://doi.org/10.1016/j.ibiod.2009.06.015
Daroit DJ, Corrêa APF, Brandelli A (2009) Keratinolytic potential of a novel Bacillus sp. P45 isolated from the Amazon basin fish Piaractus mesopotamicus. Int Biodeterior Biodegrad 63:358–363. https://doi.org/10.1016/j.ibiod.2008.11.008
Dou Y, Zhang B, He M, Yin G, Yingde C (2016) The structure, tensile properties and water resistance of hydrolyzed feather keratin-based bioplastics. Chin J Chem Eng 24:415–420. https://doi.org/10.1016/j.cjche.2015.11.007
Esawy MA (2007) Isolation and partial characterization of extracellular keratinase from a novel mesophilic Streptomyces albus AZA. Res J Agric Biol Sci 3(6):808–817
Falco FC, Espersen R, Svensson B, Gernaey KV, Lantz AE (2019a) An integrated strategy for the effective production of bristle protein hydrolysate by the keratinolytic filamentous bacterium Amycolatopsis keratiniphila D2. Waste Manag 89:94–102. https://doi.org/10.1016/j.wasman.2019.03.067
Falco FC, Espersen R, Svensson B, Gernaey KV, Lantz AE (2019b) An integrated strategy for the effective production of bristle protein hydrolysate by the keratinolytic filamentous bacterium Amycolatopsis keratiniphila D2. Waste Manag 89:94–102. https://doi.org/10.1016/j.wasman.2019.03.067
FAOSTAT (2019) Food and Agriculture Organization (FAO). http://www.fao.org/faostat/en/?#data/QL. Accessed 8 Feb 2021
Forgács G, Lundin M, Taherzadeh MJ, Horváth IS (2013) Pretreatment of chicken feather waste for improved biogas production. Appl Bioch Biotechnol 169:2016–2028. https://doi.org/10.1007/s12010-013-0116-3
Gafar AA, Khayat ME, Ahmad SA, Yasid NA, Shukor MY (2020) Response surface methodology for the optimization of keratinase production in culture medium containing feathers by Bacillus sp UPM-AAG1. Catalysts 10(8):848. https://doi.org/10.3390/catal10080848
Gessesse A, Hatti-Kaul R, Gashe BA, Mattiasson B (2003) Novel alkaline proteases from alkaliphilic bacteria grown on chicken feather. Enz Microbial Technol 32:519–524. https://doi.org/10.1016/S0141-0229(02)00324-1
Ghaffar I, Imtiaz A, Hussain A, Javid A, Jabeen F, Akmal M, Qazi JI (2018) Microbial production and industrial applications of keratinases: an overview. Int Microbiol 21:163–174. https://doi.org/10.1007/s10123-018-0022-1
Goda DA, Bassiouny AR, Monem NMA, Soliman NA, Abdel-Fattah YR (2021) Feather protein lysate optimization and feather meal formation using YNDH protease with keratinolytic activity afterward enzyme partial purification and characterization. Sci Rep 11(1):14543. https://doi.org/10.1038/s41598-021-93279-5
Gupta R, Sharma R, Beg QK (2013) Revisiting microbial keratinases: next-generation proteases for sustainable biotechnology. Crit Rev Biotechnol 33:216–228. https://doi.org/10.3109/07388551.2012.685051
Gurav RG, Jadhav JP (2013a) A novel source of biofertilizer from feather biomass for banana cultivation. Environ Sci Pollut Res Int 20(7):4532–4539. https://doi.org/10.1007/s11356-012-1405-z
Gurav RG, Jadhav JP (2013b) Biodegradation of keratinous waste by Chryseobacterium sp. RBT isolated from soil contaminated with poultry waste. J Basic Microbiol 53:128–135. https://doi.org/10.1002/jobm.201100371
Gurav RG, Nalavade V, Aware C, Vyavahare G, Bhatia SK, Yang Y, Bapat V, Jadhav J (2020) Microbial degradation of poultry feather biomass in a constructed bioreactor and application of hydrolysate as bioenhancer to vegetable crops. Environ Sci Pollut Res Int 27(2):2027–2035. https://doi.org/10.1007/s11356-019-06536-6
Hossain MS, Azad AK, Sayem SMA, Mostafa G, Hoq MM (2007) Production and partial characterization of feather-degrading keratinolytic serine protease from Bacillus licheniformis MZK-3. J Biol Sci 7(4):599–606. https://doi.org/10.3923/jbs.2007.599.606
Jana A, Halder SK, Dasgupta D, Hazra S, Mondal P, Bhaskar T, Ghosh D (2020) Keratinase biosynthesis from waste poultry feathers for proteinaceous stain removal. ACS Sustain Chem Eng 8:17651–17563. https://doi.org/10.1021/acssuschemeng.0c04378
Jones LB, Fontamini D, Jarvinen M, Pekkarinen A (1998) Simplified endoproteinase assays using gelatin or azogelatin. Anal Biochem 263:214–220. https://doi.org/10.1006/abio.1998.2819
Kumar J (2021) Microbial hydrolysed feather protein as a source of amino acids and protein in the diets of animals including poultry. In: Patra AK (ed) Advances in poultry nutrition research. IntechOpen. https://doi.org/10.5772/intechopen.96925
Liang JD, Han YF, Zhang JW, Du W, Liang ZQ, Li ZZ (2011) Optimal culture conditions for keratinase production by a novel thermophilic Myceliophthora thermophila strain GZUIFR-H49-1. J Appl Microbiol 110:871–980. https://doi.org/10.1111/j.1365-2672.2011.04949.x
Lin X, Lee CG, Casale ES, Shih JC (1992) Purification and Characterization of a keratinase from a feather-degrading Bacillus licheniformis strain. Appl Environ Microbiol 58(10):3271–3275
Liu Q, Long K, Lu F, **jun C (2017) Biodegradation and antibacterial activity of a feather-degrading strain of bacterium. Biocatal Agric Biotechnol 9:195–200. https://doi.org/10.1016/j.bcab.2017.01.002
Lowry OH, Rosembrough NJ, Farr AL, Randall RJ (1951) Protein measurement with the Folin phenol reagent. J Biol Chem 193(1):267–275
Mamangkey J, Suryanto D, Munir E, Mustopa AZ (2020) Promoting keratinase activity from newly identified strain Stenotrophomonas maltophilia B6 through optimization and characterization. Malays Appl Biol 49(1):75–86
Manczinger L, Rozs M, Vágvölgyi C, Kevei F (2003) Isolation and characterization of a new keratinolytic Bacillus licheniformis strain. World J Microbiol Biotechnol 19:35–39. https://doi.org/10.1023/A:1022576826372
Mazotto AM, Cedrola SML, Lins U, Rosado AS, Silva KT, Chaves JQ, Rabinovitch L, Zingali RB, Vermelho AB (2010) Keratinolytic activity of Bacillus subtilis AMR using human hair. Lett Appl Microbiol 50:89–96. https://doi.org/10.1111/j.1472-765X.2009.02760.x
Mazotto AM, de Melo ACN, Macrae A, Rosado AS, Peixoto R, Cedrola SML, Couri S, Zingali RB, Villa ALV, Rabinovitch L, Chaves JQ, Vermelho AB (2011) Biodegradation of feather waste by extracellular keratinases and gelatinases from Bacillus spp. World J Microbiol Biotechnol 27(6):135565. https://doi.org/10.1007/s11274-010-0586-1
Mazotto AM, Ascheri JLR, Godoy RLO, Damaso MCT, Couri S, Vermelho AB (2017) Production of feather protein hydrolyzed by B. subtilis AMR and its application in a blend with cornmeal by extrusion. LWT 84:701–709. https://doi.org/10.1016/j.lwt.2017.05.077
Mokrejš P, Huťťa M, Pavlačková J, Egner P (2017) Preparation of keratin hydrolysate from chicken feathers and its application in cosmetics. J vis Exp 129:56254. https://doi.org/10.3791/56254
Moussa Z, Darwish DB, Alrdahe SS, Saber WIA (2021) Innovative artificial-intelligence- based approach for the biodegradation of feather keratin by Bacillus paramycoides, and cytotoxicity of the resulting amino acids. Front Microbiol 12:731262. https://doi.org/10.3389/fmicb.2021.731262
Nnolim NE, Mpaka L, Okoh AI, Nwodo UU (2020a) Biochemical and molecular characterization of a thermostable alkaline metallo-keratinase from Bacillus sp Nnolim-K1. Microorganisms 8:1304. https://doi.org/10.3390/microorganisms8091304
Nnolim NE, Okoh AI, Nwodo UU (2020b) Bacillus sp FPF-1 produced keratinase with high potential for chicken feather degradation. Molecules 25:1505. https://doi.org/10.3390/molecules25071505
Nurdiawati A, Suherman C, Maxiselly Y, Akbar MA, Purwoko BA, Prawisudha P, Yoshikawa K (2019) Liquid feather protein hydrolysate as a potential fertilizer to increase growth and yield of patchouli (Pogostemon cablin Benth) and mung bean (Vigna radiata). Int J Recycl Org Waste Agric 8:221–232. https://doi.org/10.1007/s40093-019-0245-y
Peng Z, Mao X, Zhang J, Du G, Chen J (2019) Effective biodegradation of chicken feather waste by co-cultivation of keratinase producing strains. Microb Cell Fact 18:84. https://doi.org/10.1186/s12934-019-1134-9
Ramakrishnan N, Sharma S, Gupta A, Alashwal BY (2018) Keratin based bioplastic film from chicken feathers and its characterization. Int J Biol Macromol 111:352–358. https://doi.org/10.1016/j.ijbiomac.2018.01.037
Sahoo DK, Das A, Thatoi H, Mondal KC, Mohapatra PKD (2012) Keratinase production and biodegradation of whole chicken feather keratin by a newly isolated bacterium under submerged fermentation. Appl Biochem Biotechnol 167(5):1040–1051. https://doi.org/10.1007/s12010-011-9527-1
Sharma R, Devi S (2018) Versatility and commercial status of microbial keratinases: a review. Rev Environ Sci Biotechnol 17:19–45. https://doi.org/10.1007/s11157-017-9454-x
Sharma R, Rani G (2010) Substrate specificity characterization of a thermostable keratinase from Pseudomonas aeruginosa KS-1. J Ind Microbiol Biotechnol 37:785–792. https://doi.org/10.1007/s10295-010-0723-8
Silva LAD, Macedo AJ, Termignoni C (2014) Production of keratinase by Bacillus subtilis S14. Ann Microbiol 64:1725–1733. https://doi.org/10.1007/s13213-014-0816-0
Sobucki L, Ramos RF, Gubiani E, Brunetto G, Kaiser DR, Daroit DJ (2019) Feather hydrolysate as a promising nitrogen-rich fertilizer for greenhouse lettuce cultivation. Int J Recycl Org Waste Agricult 8:493–499. https://doi.org/10.1007/s40093-019-0281-7
Sun Z, Li X, Liu K, Chi X, Liu L (2020) Optimization for production of a plant growth promoting agent from the degradation of chicken feather using keratinase producing novel isolate Bacillus pumilus JYL. Waste Biomass Valor. https://doi.org/10.1007/s12649-020-01138-7
Sypka M, Jodłowska I, Białkowska AM (2021) Keratinases as versatile enzymatic tools for sustainable development. Biomolecules 11(12):1900. https://doi.org/10.3390/biom11121900
Tesfaye T, Sithole B, Ramjugernath D (2017) Valorization of chicken feathers: a review on recycling and recovery route-current status and future prospects. Clean Techn Environ Policy 19:2363–2378. https://doi.org/10.1007/s10098-017-1443-9
Tiwary E, Gupta R (2010) Medium optimization for a novel 58 kDa dimeric keratinase from Bacillus licheniformis ER-15: biochemical characterization and application in feather degradation and dehairing of hides. Bioresour Technol 101:103–110. https://doi.org/10.1016/j.biortech.2010.02.090
Uttangi V, Aruna K (2018) Optimization of production and partial characterization of keratinase produced by Bacillus thuringiensis strain Bt407 isolated from poultry soil. Int J Curr Microbiol App Sci 7(4):596–626. https://doi.org/10.20546/ijcmas.2018.704.069
Verma A, Singh H, Anwar MS, Kumar S, Ansari MW, Agrawal S (2016) Production of thermostable organic solvent tolerant keratinolytic protease from Thermoactinomyces sp RM4: IAA production and plant growth promotion. Front Microbiol 7:1189. https://doi.org/10.3389/fmicb.2016.01189
Villa ALV, Aragão MRS, dos Santos EP, Mazotto AM, Zingali RB, de Souza EP, Vermelho AB (2013) Feather keratin hydrolysates obtained from microbial keratinases: effect on hair fiber. BMC Biotechnol 13:15. https://doi.org/10.1186/1472-6750-13-15
Wang T, Liang C, Sun Y, Gao W, Luo X, Gao Q, Li R, Fu S, Xu H, He T, Yuan H (2019) Strategical isolation of efficient chicken feather–degrading bacterial strains from tea plantation soil sample. Int Microbiol 22:227–237. https://doi.org/10.1007/s10123-018-00042-4
Wawrzkiewicz K, Łobarzewski J, Wolski T (1987) Intracellular keratinase of Trichophyton gallinae. J Med Vet Mycol 25:261–268. https://doi.org/10.1080/02681218780000601
Yoon K, Shin H (2010) Medium optimization for the protease production by Bacillus licheniformis isolated from Cheongkookjang. Microbiol Biotechnol Lett 38(4):385–390
Acknowledgements
The authors like to thank the National Council for Scientific and Technological Development [grant CNPq Universal 14/2012], Research Support Foundation of the State of Rio de Janeiro [FAPERJ 124/2013], and Universidade Federal do Rio de Janeiro for supporting the realization of this study.
Author information
Authors and Affiliations
Contributions
ABV and SC contributed to the study conception and design. Material preparation, data collection, and analysis were performed by AMM, SMLC and, EPS. AMM wrote the first draft of the manuscript, and ABV reviewed the manuscript. All authors read and approved the final manuscript.
Corresponding authors
Ethics declarations
Conflict of interest
The authors declare there are no conflicts of interest in the publication.
Supplementary Information
Below is the link to the electronic supplementary material.
Rights and permissions
About this article
Cite this article
Mazotto, A.M., Cedrola, S.M.L., de Souza, E.P. et al. Enhanced keratinase production by Bacillus subtilis amr using experimental optimization tools to obtain feather protein lysate for industrial applications. 3 Biotech 12, 90 (2022). https://doi.org/10.1007/s13205-022-03153-y
Received:
Accepted:
Published:
DOI: https://doi.org/10.1007/s13205-022-03153-y