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  1. No Access

    Article

    Optical measurements and force measurements as a basis for predicting the tool life of forging dies

    Wear due to thermal and mechanical stresses is one of the major causes of forging die failure. The assessment of die condition and the associated die life is usually based on experience. This paper presents a ...

    Mareile Kriwall, David Schellenberg, Christoph Niemann in Production Engineering (2024)

  2. No Access

    Chapter and Conference Paper

    Improving the Precipitation Hardness of Ductile Magnesium Alloys by Twin Roll Casting

    The challenge implementing magnesium sheets as a lightweight material is to manufacture sheets with an acceptable formability at room temperature and sheet components with a suitable strength. The aim of this ...

    Gerrit Kurz, Eneko Eizagirre Atxega in Proceedings of the 14th International Conf… (2024)

  3. Article

    Open Access

    Sensitivity of process signals to deviations in material distribution and material properties of hybrid workpieces

    Hybrid components, made of multiple materials, can meet the increasing demands for lightweight construction and functional integration in the automotive and aircraft industry. Hybrid semi-finished components a...

    Berend Denkena, Bernd-Arno Behrens in The International Journal of Advanced Manu… (2024)

  4. Article

    Open Access

    Investigation of the altered influence of physical stress by the use of ergonomically optimized forging tongs

    Work-related illnesses and the resulting employee absences can have a major impact on productivity and competitiveness, especially in small and medium-sized enterprises. Particularly in the forging industry, t...

    David Schellenberg, Mareile Kriwall, Malte Stonis in Production Engineering (2023)

  5. Article

    Open Access

    Automated design of multi-stage forging sequences for die forging

    Forgings are produced in several process steps, the so-called forging sequence. The design of efficient forging sequences is a very complex and iterative development process. In order to automate this process ...

    Yorck Hedicke-Claus, Mareile Kriwall, Malte Stonis in Production Engineering (2023)

  6. No Access

    Chapter and Conference Paper

    Do Additive Manufacturing Processes Enable More Sustainable Products? Circulation of Metallic Components Through Repair and Refurbishment by the Example of a Deep-Drawing Tool

    Resource-efficient circular economy strategies can make a significant contribution to increase the environmental sustainability of products. Repair and refurbishment of damaged or obsolete components can be ac...

    Nicola Viktoria Ganter, Tobias Ehlers in Innovative Product Development by Additive… (2023)

  7. Article

    Open Access

    Material dependent surface and subsurface properties of hybrid components

    Tailored forming is used to produce hybrid components in which the materials used are locally adapted to the different types of physical, chemical and tribological requirements. In this paper, a Tailored Formi...

    Laura Budde, Vannila Prasanthan, Paulina Merkel, Jens Kruse in Production Engineering (2022)

  8. Article

    Open Access

    Investigation of the material combination 20MnCr5 and X45CrSi9-3 in the Tailored Forming of shafts with bearing seats

    The Tailored Forming process chain is used to manufacture hybrid components and consists of a joining process or Additive Manufacturing for various materials (e.g. deposition welding), subsequent hot forming, ...

    Laura Budde, Kai Biester, Paulina Merkel, Marius Lammers in Production Engineering (2022)

  9. Article

    Open Access

    Perspectives on data-driven models and its potentials in metal forming and blanking technologies

    Today, design and operation of manufacturing processes heavily rely on the use of models, some analytical, empirical or numerical i.e. finite element simulations. Models do reflect reality as best as their des...

    Mathias Liewald, Thomas Bergs, Peter Groche, Bernd-Arno Behrens in Production Engineering (2022)

  10. Article

    Open Access

    Clinching of inductively heated aluminum die casting

    The aim of the investigations described in this article is to improve the clinching of aluminum die casting. The focus is on clinching an aluminum die casting alloy by local heat treatment and hence to join th...

    Sinan Yarcu, Bernd-Arno Behrens, Sven Huebner, Torsten Schuchardt in Production Engineering (2022)

  11. Article

    Open Access

    Investigation of the influence of the forming process and finishing processes on the properties of the surface and subsurface of hybrid components

    Due to the increased integration of functions, many components have to meet high and sometimes contradictory requirements. One way to solve this problem is Tailored Forming. Here, hybrid semi-finished products...

    Laura Budde, Vannila Prasanthan, Jens Kruse in The International Journal of Advanced Manu… (2022)

  12. Article

    Open Access

    Influence of degree of deformation on welding pore reduction in high-carbon steels

    Locally adapted properties within a machine component offer opportunities to increase the performance of a component by using high strenght materials where they are needed. The economic production of such hybr...

    Bernd-Arno Behrens, Hans Jürgen Maier, Gerhard Poll in Production Engineering (2021)

  13. Article

    Open Access

    Enhancement of the interface of friction welded steel-aluminium joints

    Lightweight multi-material components are of great importance for the transport industry. Not only the component’s weight can be decreased, but also its local properties can be adapted to different loading pro...

    Bernd-Arno Behrens, Deniz Duran, Tim Matthias, Ingo Ross in Production Engineering (2021)

  14. Article

    Open Access

    A design concept of active cooling for tailored forming workpieces during induction heating

    The demand for lightweight construction is constantly increasing. One approach to meet this challenge is the development of hybrid components made of dissimilar materials. The use of the hybrid construction me...

    Caner-Veli Ince, Anna Chugreeva, Christoph Böhm, Fadi Aldakheel in Production Engineering (2021)

  15. Article

    Open Access

    Process chain for the manufacture of hybrid bearing bushings

    The current study presents a novel Tailored Forming process chain developed for the production of hybrid bearing bushings. In a first step, semi-finished products in the form of locally reinforced hollow profi...

    Susanne Elisabeth Thürer, Anna Chugreeva, Norman Heimes in Production Engineering (2021)

  16. Article

    Open Access

    Potential of process information transfer along the process chain of hybrid components for process monitoring of the cutting process

    The production of hybrid components involves a long process chain, which leads to high investment costs even before machining. To increase process safety and process quality during finishing, it is necessary t...

    Berend Denkena, Bernd-Arno Behrens, Benjamin Bergmann in Production Engineering (2021)

  17. Article

    Open Access

    Numerical investigations regarding a novel process chain for the production of a hybrid bearing bushing

    This contribution deals with the numerical investigations to develop a novel process chain for hybrid solid components using Tailored Forming. For manufacturing a hybrid bearing bushing, co-extrusion is the fi...

    Bernd-Arno Behrens, Hans Jürgen Maier, Gerhard Poll in Production Engineering (2020)

  18. Article

    Open Access

    Integrated computational product and production engineering for multi-material lightweight structures

    Within product development processes, computational models are used with increasing frequency. However, the use of those methods is often restricted to the area of focus, where product design, manufacturing pr...

    André Hürkamp, Antal Dér, Sebastian Gellrich in The International Journal of Advanced Manu… (2020)

  19. No Access

    Reference Work Entry In depth

    Cross Wedge Rolling

    Bernd-Arno Behrens in CIRP Encyclopedia of Production Engineering (2019)

  20. No Access

    Reference Work Entry In depth

    Finite Element Analysis

    Bernd-Arno Behrens in CIRP Encyclopedia of Production Engineering (2019)

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