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Development of 2-axis hybrid positioning system for precision contouring on micro-milling operation

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Abstract

A 2-axis hybrid positioning system was developed for precision contouring on micro-milling operation. The system was developed to overcome the micro-positioning limitations of conventional linear stage positioning system on machine tools. A 2-axis flexure hinge type piezoelectric stage was added on a standard milling machine to obtain better machining results. The control method used for the hybrid system was active error compensation type, where errors from linear stages are cancelled by the piezoelectric stage motion. Positioning experiments showed an improvement of machine accuracy which was confirmed by the machining results. A micro-pillar was fabricated for the validation of long-range and high-precision contouring capability. The system was successfully implemented on micro-milling machining to achieve high-precision machining results.

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Correspondence to Tae Jo Ko.

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Recommended by Associate Editor Jihong Hwang

Hendra Prima Syahputra received his B.Eng degree from University of Indonesia. He then received his M.S. Eng degree from Yeungnam University, Korea. His research interests are mechatronics of machine tools, CAD/CAM system and micro-manufacturing.

Tae Jo Ko is a professor of mechanical engineering at Yeungnam University, South Korea. He received bachelor and master degrees from the Pusan National University, Korea. He got a Ph.D. in mechanical engineering from POSTECH, Korea. His research interests include machine tools, metal cuttings as well as non-traditional machining. Recently, he has launched the research of surface texturing using metal cutting and grinding.

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Syahputra, H.P., Ko, T.J. & Chung, B.M. Development of 2-axis hybrid positioning system for precision contouring on micro-milling operation. J Mech Sci Technol 28, 691–697 (2014). https://doi.org/10.1007/s12206-013-1132-5

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  • DOI: https://doi.org/10.1007/s12206-013-1132-5

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