Log in

Synthesis and application of a new, facile, and efficient sorbitol-based finishing agent for durable and flame retardant lyocell fibers

  • Original Research
  • Published:
Cellulose Aims and scope Submit manuscript

Abstract

In this paper, a simple and facile polyol sorbitol was employed to design and synthesize a novel flame retardant containing phosphorus and nitrogen by the reaction of sorbitol with phosphoric acid and urea. The obtained sorbitol-based flame retardant was then used to treat lyocell fibers by a pad-dry-cure procedure. Formaldehyde and other harmful substances were not used during the preparation of flame retardant and modified fibers. For this strategy, only water is used as solvent, and the conditions are mild, safe and environmentally friendly. Fourier transform infrared spectroscopy and X-ray photoelectron spectroscopy analyses show that the sorbitol-based flame retardant was successfully grafted onto lyocell fibers. Scanning electron microscopy analyses show that the surface morphology of the treated fibers remained unchanged. Thermogravimetric analyses imply that the residue of the treated fibers increases considerably. Vertical combustion and limit oxygen index results indicate that the treated fibers possess excellent flame retardant and durable properties. Based on the results of pyrolysis gas chromatography–mass spectrometry, thermogravimetric-infrared and Raman spectroscopy, the flame retardant operates in condensed phase and gas phase during burning of treated fibers.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Subscribe and save

Springer+ Basic
EUR 32.99 /Month
  • Get 10 units per month
  • Download Article/Chapter or Ebook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
Subscribe now

Buy Now

Price includes VAT (France)

Instant access to the full article PDF.

Scheme 1
Scheme 2
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Scheme 3

Similar content being viewed by others

References

  • Alongi J, Frache TA (2011) Hydrotalcite and nanometric silica as finishing additives to enhance the thermal stability and flame retardancy of cotton. Cellulose 18(1):179–190

    Article  CAS  Google Scholar 

  • Alongi J, Carletto RA, Di Blasio A, Carosio F, Bosco F, Malucelli G (2013a) DNA: a novel, green, natural flame retardant and suppressant for cotton. J Mater Chem A 1(15):36–40

    Article  Google Scholar 

  • Alongi J, Carletto RA, Di Blasio A, Carosio F, Bosco F, Malucelli G (2013b) DNA: a novel, green, natural flame retardant and suppressant for cotton. J Mater Chem A 1(15):4779–4785

    Article  CAS  Google Scholar 

  • Alongi J, Carosio F, Malucelli G (2014) Current emerging techniques to impart flame retardancy to fabrics: an overview. Polym Degrad Stab 106(8):138–149

    Article  CAS  Google Scholar 

  • Bai BC, Kim EA, Jeon YP, Lee CW, In SJ, Lee YS, Im JS (2014) Improved flame-retardant properties of lyocell fiber achieved by phosphorus compound. Mater Lett 135(12):226–228

    Article  CAS  Google Scholar 

  • Basak S, Samanta KK, Chattopadhyay SK, Narkar R (2015) Thermally stable cellulosic paper made using banana pseudostem sap, a wasted by-product. Cellulose 22(4):2767–2776

    Article  CAS  Google Scholar 

  • Chen L, Wang YZ (2010) A review on flame retardant technology in China. Part 1: development of flame retardants. Polym Adv Technol 21(1):1–26

    Article  Google Scholar 

  • Chen XL, Huo LL, Jiao CM, Li SX (2013) TG-FTIR characterization of volatile compounds from flame retardant polyurethane foams materials. J Anal Appl Pyrol 100(6):186–191

    Article  CAS  Google Scholar 

  • Deh S, Gähr F, Buchmeiser MR (2016) Synergistic effects in the pyrolysis of phosphorus-based flameretardants: the role of Si- and N-based compounds. Polym Degrad Stab 130:155–164

    Article  CAS  Google Scholar 

  • Dong YY, Gui Z, Hu Y, Wu Y, Jiang SH (2012) The influence of titanate nanotube on the improved thermal properties and the smoke suppression in poly(methyl methacrylate). J Hazard Mater 209–210(29):34–39

    Article  Google Scholar 

  • Dong CH, Lu Z, Zhang FJ, Zhu P, Wang P, Che Y, Sui SY (2016) Combustion behaviors of cotton fabrics treated by a novel nitrogen- and phosphorus-containing polysiloxane flame retardant. J Therm Anal Calorim 123(1):535–544

    Article  CAS  Google Scholar 

  • Gaan S, Rupper P, Salimova V, Heuberger M, Rabe S, Vogel F (2009) Thermal decomposition and burning behavior of cellulose treated with ethyl ester phosphoramidates: effect of alkyl substituent on nitrogen atom. Polym Degrad Stab 94(7):1125–1134

    Article  CAS  Google Scholar 

  • Gao WW, Zhang GX, Zhang FX (2015) Enhancement of flame retardancy of cotton fabrics by grafting a novel organic phosphorous-based flame retardant. Cellulose 22(4):2787–2796

    Article  CAS  Google Scholar 

  • Huang NH, Wang JQ (2009) A TGA-FTIR study on the effect of CaCO3 on the thermal degradation of EBA copolymer. J Anal Appl Pyrol 84(2):124–130

    Article  CAS  Google Scholar 

  • Jia YL, Hu YW, Zheng DD, Zhang GX, Zhang FX, Lianng YJ (2017) Synthesis and evaluation of an efficient, durable, and environmentally friendly flame retardant for cotton. Cellulose 24(2):1159–1170

    Article  CAS  Google Scholar 

  • Laufer G, Kirkland C, Morgan AB, Grunlan JC (2012) Intumescent multilayer nanocoating, made with renewable polyelectrolytes, for flame-retardant cotton. Biomacromolecules 13(9):2843–2848

    Article  CAS  Google Scholar 

  • Liang TY, Jiang ZL, Wang CS, Liu JL (2017) A facile one-step synthesis of flame-retardant coatings on cotton fabric via ultrasound irradiation. J Appl Polym Sci 134(30):45114–45120

    Article  Google Scholar 

  • Liu XH, Zhang QY, Cheng BW, Ren YL, Zhang YG, Ding C (2018a) Durable flame retardant cellulosic fibers modified with novel, facile and efficient phytic acid-based finishing agent. Cellulose 25:799–811

    Article  CAS  Google Scholar 

  • Liu XH, Zhang YG, Cheng BW, Ren YL, Zhang QY, Ding C, Peng B (2018b) Preparation of durable and flame retardant lyocell fibers by a one-pot chemical treatment. Cellulose 25(11):6745–6758

    Article  CAS  Google Scholar 

  • Mengal N, Syed U, Malik SA, Ali SI, Jeong SH (2016) Citric acid based durable and sustainable flame retardant treatment for lyocell fabric. Carbohydr Polym 153:78–88

    Article  CAS  Google Scholar 

  • Michałowski S, Hebda E, Pielichowski K (2017) Thermal stability and flammability of polyurethane foams chemically reinforced with POSS. J Therm Anal Calorim 130(1):155–163

    Article  Google Scholar 

  • Piskorz J, Radlein D, Scott DS (1986) On the mechanism of the rapid pyrolysis of cellulose. J Anal Appl Pyrol 9(2):121–137

    Article  CAS  Google Scholar 

  • Salmeia K, Gaan S, Malucelli G (2016) Recent advances for flame retardancy of textiles based on phosphorus chemistry. Polymers 8(9):319–355

    Article  Google Scholar 

  • Seddon H, Hall M, Horrocks AR (1996) The flame retardancy of lyocell fibres. Polym Degrad Stab 54(2):401–402

    Article  CAS  Google Scholar 

  • Szolnoki B, Bocz K, Marosi G, Toldy A (2016) Flame retardancy of sorbitol based bioepoxy via combined solid and gas phase action. Polymers 8(9):322

    Article  Google Scholar 

  • Toldy A, Niedermann P, Pomázi Á, Marosi G, Szolnoki B (2017) Flame retardancy of carbon fibre reinforced sorbitol based bioepoxy composites with phosphorus-containing additives. Materials 10(5):467–479

    Article  Google Scholar 

  • Vasiljević J, Jerman I, Jakša G, Alongi J, Malucelli G, Zorko M, Tomšič B, Simončič B (2015) Functionalization of cellulose fibres with DOPO-polysilsesquioxane flame retardant nanocoating. Cellulose 22(3):1893–1910

    Article  Google Scholar 

  • Wang X, Romero MQ, Zhang XQ, Wang R, Wang DY (2015) Intumescent multilayer hybrid coating for flame retardant cotton fabrics based on layer-by-layer assembly and sol-gel process. RSC Adv 5(14):10647–10655

    Article  CAS  Google Scholar 

  • Wang LH, Ren YL, Wang XL, Zhao JY, Zhang Y, Zeng Q, Gu YT (2016) Fire retardant viscose fiber fabric produced by graft polymerization of phosphorus and nitrogen-containing monomer. Cellulose 23:2689–2700

    Article  CAS  Google Scholar 

  • Wu TK (1980) Carbon-13 and proton nuclear magnetic resonance studies of cellulose nitrates. Nature 13(1):552–555

    Google Scholar 

  • **e K, Gao A, Zhang Y (2013) Flame retardant finishing of cotton fabric based on synergistic compounds containing boron and nitrogen. Carbohydr Polym 98(1):706–710

    Article  CAS  Google Scholar 

  • Xue CH, Zhang L, Wei P, Jia ST (2016) Fabrication of superhydrophobic cotton textiles with flame retardancy. Cellulose 23(2):1471–1480

    Article  CAS  Google Scholar 

  • Yang CQ, He QL, Lyon RE, Hu Y (2010) Investigation of the flammability of different textile fabrics using micro-scale combustion calorimetry. Polym Degrad Stab 95(2):108–115

    Article  CAS  Google Scholar 

  • Yoshioka-Tarver M, Condon BD, Cintrón MS, Chang SC, Easson MW, Fortier CA, Madison A, Bland JM, Nguyen TMD (2012) Enhanced flame retardant property of fiber reactive halogen-free organophosphonate. Ind Eng Chem Res 51(34):11031–11037

    Article  CAS  Google Scholar 

  • Yurkshtovich NK, Yurkshtovich TL, Kaputskii FN, Golub NV, Kosterova RI (2007) Esterification of viscose fibres with orthophosphoric acid and study of their physicochemical and mechanical properties. Fibre Chem 39(1):31–36

    Article  CAS  Google Scholar 

  • Zarif L, Greiner J, Riess JG (1989) Perfluoroalkylated monoesters of 1,4-D-sorbitan, isosorbide and isomannide: new surfactants for biomedical applications. J Fluor Chem 44(1):73–85

    Article  CAS  Google Scholar 

  • Zheng DD, Zhou JF, Zhong L, Zhang FX, Zhang GX (2016) A novel durable and high-phosphorous-containing flame retardant for cotton fabrics. Cellulose 23(3):2211–2220

    Article  CAS  Google Scholar 

Download references

Acknowledgments

The authors are very thankful for the financial support provided by the National Key Research and Development Program of China (No. 2017YFB0309000).

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to **ao-hui Liu or Yuan-lin Ren.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Liu, Xh., Ding, C., Peng, B. et al. Synthesis and application of a new, facile, and efficient sorbitol-based finishing agent for durable and flame retardant lyocell fibers. Cellulose 27, 3427–3442 (2020). https://doi.org/10.1007/s10570-019-02894-z

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10570-019-02894-z

Keywords

Navigation