Log in

High power CW YAG laser weldability of dissimilar Ti to Ni metal plates through beam shift

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

Incompatibilities of thermo-physical-mechanical as well as metallurgic properties between dissimilar Ti and Ni metals present technical challenges to their fusion joining. In this manuscript, using a high power continuous wave (CW) YAG laser, a direct butt welding of Ti and Ni plates was performed with a relatively large beam offset from the contact interface between two base metals (BMs) toward either side of the BMs. As a result, a large amount of rapidly solidified non-equilibrium solid solution occurred in the main fusion zone (FZ); while the total amount of prior intermetallic compounds (IMCs) such as Ti2Ni, Ni3Ti and NiTi significantly decreased, most of which were primarily located as a band (less than 200 μm wide) along one of the fusion interfaces with the BMs. When the laser beam was shifted 0.5 mm toward the Ni side, the toughness of the FZ was sufficiently improved, leading to a crack-free joint. In this study, the microstructures, chemical compositions, and microhardness in the laser-welds thus obtained were examined to learn the influences of beam offset on laser weldability of Ti to Ni metals.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Subscribe and save

Springer+ Basic
EUR 32.99 /Month
  • Get 10 units per month
  • Download Article/Chapter or Ebook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
Subscribe now

Buy Now

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15

Similar content being viewed by others

References

  1. Gobbi SL et al (1996) Laser welding of superalloys and of titanium alloys, Synthesis Report for Publication (Project No. P4096-90), RTM Instituto per le Ricerche di Tecnologia Meccanica e per l’Automazione; 10080 Vito Canavese, Torino, Italy

  2. Chen HC, Pinkerton AJ, Li L (2011) Fibre laser welding of dissimilar alloys of Ti-6Al-4V and Inconel 718 for aerospace applications. Int J Adv Manuf Technol 52:977–987

    Article  Google Scholar 

  3. Cai Q, Liu W, Ma Y, Wang Z (2015) Diffusion brazing of tungsten and steel using Ti–Ni liquid phase forming interlayer. Fusion Eng Des 91:67–72

    Article  Google Scholar 

  4. Seretsky J, Ryba ER (1976) Laser welding of dissimilar metals: titanium to nickel, metallurgical study shows why Ti to Ni joints were unsuccessful by laser welding. Weld J Res Suppl 55:S208–S212

    Google Scholar 

  5. Chatterjee S (2006) Microstructure development during laser and electron beam welding of Ti/Ni dissimilar joints, Ph.D thesis, Indian Institute of Science, Bangalore, India

  6. Otsuka K, Ren X (2005) Physical metallurgy of Ti–Ni-based shape memory alloys. Prog Mater Sci 50:511–678

    Article  Google Scholar 

  7. Baker H (1992) Alloy phase diagrams, ASM handbook, v.3. ASM International, Materials Park, p 2–319

  8. Gan Z, Yu G, He X, Li S (2017) Numerical simulation of thermal behavior and multicomponent mass transfer in direct laser deposition of co-based on steel. Int J Heat Mass Transf 104:28–38

    Article  Google Scholar 

  9. Wolff SJ, Gan Z, Lin S, Bennett JL, Yan W, Hyatt G, Ehmann KF, Wagner GJ, Liu WK, Cao J (2019) Experimentally validated prediction of thermal history and microhardness in laser-deposited Inconel 718 on carbon steel. Addit Manuf 27:540–551

    Article  Google Scholar 

  10. Miranda RM, Assunção E, Silva RJC, Oliveira JP, Quintino L (2015) Fiber laser welding of NiTi to Ti-6Al-4V. Int J Adv Manuf Technol 81:1533–1538

    Article  Google Scholar 

  11. Sun Z, Ion JC (1995) Review: laser welding of dissimilar metal combinations. J Mater Sci 30:4205–4214

    Article  Google Scholar 

  12. Sun Z, Karppi R (1996) The application of electron beam welding for the joining of dissimilar metals: an overview. J Mater Process Technol 59:257–267

    Article  Google Scholar 

  13. Shanmugarajan B, Padmanabham G (2012) Fusion welding studies using laser on Ti-SS dissimilar combination. Opt Lasers Eng 50:1621–1627

    Article  Google Scholar 

  14. Chen J, Khalifa A, Xue L, King M (2018) Laser weldability of Zr-2.5Nb alloy to AISI 410 stainless steel with Ni filler. J Mater Process Technol 255:184–194

    Article  Google Scholar 

  15. Wang T, Zhang B, Feng J (2014) Influences of different filler metals on electron beam welding of titanium alloy to stainless steel. Trans Nonferrous Metals Soc China 24:108–114

    Article  Google Scholar 

  16. Mohid' Z, Liman MA, Rahman' MRA, Rafai NH, Rahim EA (2014) Dissimilar materials laser welding characteristics of stainless steel and titanium alloy. Appl Mech Mater 465(466):1060–1064

    Google Scholar 

  17. Möller F, Grden M, Thomy C, Vollertsen F (2011) Combined laser beam welding & brazing process for aluminum titanium hybrid structures. Phys Procedia 12:215–223

    Article  Google Scholar 

  18. Zhang MJ, Chen GY, Zhang Y, Wu KR (2013) Research on microstructure & mechanical properties of laser keyhole welding-brazing of automotive galvanized steel to aluminum alloy. Mater Des 45:24–30

    Article  Google Scholar 

  19. Kabir ASH, Cao X, Medraj M, Wanjara P, Cuddy J, Birur A (2010) Effect of welding speed and defocusing distance on the quality of laser welded Ti-6Al-4V. In Laser Applications in Materials Processing, Materials Science & Technology (MS&T) 2010 Conference and Exhibition, Oct. 17-21, Houston, TX, pp.2787–2797.

  20. Royal Chemical Society, http://www.rsc.org/periodic-table/element

  21. AZO Materials, https://www.azom.com

  22. MatWeb, Material property Data, http://www.matweb.com

  23. Blodgett OW, Funderburk RS, Miller DK, Quintana M (1999) Fabrications’ and Erectors’ Guide to Welded Steel Construction, The James F. Lincoln Arc Welding Foundation, pp.40–44, http://www.jflf.org/v/vspfiles/assets/pdf/fabguide.pdf

  24. Li HM, Sun DQ, Wang WQ, Han YW, Gu XY (2010) Effects of laser welding parameters on microstructure and mechanical properties of laser welded TiNi shape memory alloy (SMA) wires. Laser Eng 20:167–177

    Google Scholar 

  25. Gong X, Mohan S, Mendoza M, Gray A, Collins P, Kalidindi SR (2017) High throughput assays for additively manufactured Ti-Ni alloys based on compositional gradients and spherical indentation. Integr Mater Manuf Innov 6:218–228

    Article  Google Scholar 

  26. Kim HT, Nam SW, Hwang SH (1996) Study on the solidification cracking behavior of high strength aluminum alloy welds: effects of alloying elements and solidification behaviors. J Mater Sci 31(11):2859–2864

    Article  Google Scholar 

Download references

Acknowledgments

The authors would like to thank Dr. A. Khalifa, CNL, Chalk River, for his participation of this work, and Mr. A. Kittmer, CNL, Chalk River, for the preparation of the metal plates for laser beam welding.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Jianyin Chen.

Additional information

Publisher’s note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Chen, J., Xue, L., King, M. et al. High power CW YAG laser weldability of dissimilar Ti to Ni metal plates through beam shift. Int J Adv Manuf Technol 104, 489–501 (2019). https://doi.org/10.1007/s00170-019-03870-4

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-019-03870-4

Keywords

Navigation