Abstract
Inconel 718 is a family of nickel-based superalloy. Dry experiments are carried out based on L16 orthogonal array using advanced coated cutting tool. The factor effects on turning forces, surface roughness, and flank wear are studied using response surface 3D plots. It reveals that higher cutting speed, low feed rate along cutting depth resulted in lower cutting force and surface roughness but low cutting speed for tool wear. Using desirability function approach, the optimal parameter is determined as feed rate of 0.1 mm/rev, cutting speed of 70 m/min, and 0.5 mm depth of cut. Using SEM, abrasive wear along with welding of workpiece material is found on the wedge of cutting insert. At the end of tool life, the obtained surface is about 0.479 µm at 4 min.
This is a preview of subscription content, log in via an institution to check access.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Similar content being viewed by others
References
Venkatesan K (2017) The study on force, surface integrity, tool life and chip on laser assisted machining of Inconel 718 using Nd: YAG laser source. J Adv Res 8(4):407–423
Venkatesan K, Ramanujam R, Kuppan P (2014) Laser assisted machining of difficult to cut materials: research opportunities and future directions-A comprehensive review. Proc Eng 97:1626–1636
Ulutan D, Ozel T (2011) Machining induced surface integrity in titanium and nickel alloys: a review. Int J Mach Tools Manuf 51(3):250–280
D’Addona DM, Raykar SJ, Narke MM (2017) High speed machining of Inconel 718: tool wear and surface roughness analysis. Proc CIRP 62:269–274
Marques A, Guimarães C, da Silva RB, Fonseca MDPC, Sales WF, Machado ÁR (2016) Surface integrity analysis of Inconel 718 after turning with different solid lubricants dispersed in neat oil delivered by MQL. Proc Manuf 5:609–620
Madariaga A, Kortabarria A, Hormaetxe E, Garay A, Arrazola PJ (2016) Influence of tool wear on residual stresses when turning Inconel 718. Proc CIRP 45:267–270
Tanaka H, Sugihara T, Enomoto T (2016) High speed machining of Inconel 718 focusing on wear behaviors of PCBN cutting tool. Proc CIRP 46:545–548
Zhou J, Bushlya V, Peng RL, Chen Z, Johansson S, Stahl JE (2014) Analysis of subsurface microstructure and residual stresses in machined Inconel 718 with PCBN and Al2O3-SiCw tools. Proc CIRP 13:150–155
Sugihara T, Enomoto T (2015) High speed machining of Inconel 718 focusing on tool surface topography of CBN tool. Proc Manuf 1:675–682
Sugihara T, Nishimoto Y, Enomoto T (2017) Development of a novel cubic boron nitride cutting tool with a textured flank face for high-speed machining of Inconel 718. Precision Eng 48:75–82
He ZH, Zhang XM, Ding H (2016) Comparison of residual stresses in cryogenic and dry machining of Inconel 718. Proc CIRP 46:19–22
Kadam GS, Pawade RS (2017) Surface integrity and sustainability assessment in high-speed machining of Inconel 718–an eco-friendly green approach. J Cleaner Prod 147:273–283
Niaki FA, Mears L (2017) A comprehensive study on the effects of tool wear on surface roughness, dimensional integrity and residual stress in turning IN718 hard-to-machine alloy. J Manuf Proc 30:268–280
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2019 Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Venkatesan, K., Devendiran, S., Goswami, B.B., Kumar, P., Rishabhsingh Tejpalsinngh, S. (2019). Study of Forces, Surface Finish, and Tool Life on Machining of Inconel 718. In: Hiremath, S., Shanmugam, N., Bapu, B. (eds) Advances in Manufacturing Technology. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-13-6374-0_38
Download citation
DOI: https://doi.org/10.1007/978-981-13-6374-0_38
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-13-6373-3
Online ISBN: 978-981-13-6374-0
eBook Packages: EngineeringEngineering (R0)