Abstract
Plastic manufacturing is the process of producing polymer materials from raw substances such as thermoplastic pellets, granules, or powder, aiming to produce semi-finished products, which are used in various vital industries such as packaging, electronics, aerospace sector and bottle grade manufacturing. The current project aims to study the stages of the plastic manufacturing process using Polyethylene Terephthalate (PET) and analyze the key stage where a series of vertical rotating discs are used in polymer processing. The numerical analysis of the PET film flow on rotating discs was conducted using ANSYS software with volume of fluid (VOF) method used to predict the PET film thickness for different rotational speed of the discs. Two different molecular weights (Xn = 69 & 82) of PET polymers were considered in the numerical model. The dominating factors that affect the film formation on the disc surface were investigated through numerical simulations. It was found that there is a significant increase in the film thickness with an increase in the rotating speed. Furthermore, the film thickness was higher for higher molecular weight of the PET. The rotating discs are used, during the final stage of plastic manufacturing, known as the polymerization, by an energy company (OQ company Oman) who also confirmed that the use of vertically rotating discs would be feasible instead of horizontal discs.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Afanasiev, K., Münch, A. and Wagner, B., (2008), ‘Thin film dynamics on a vertically rotating disk partially immersed in a liquid bath’, Applied Mathematical Modelling, 32(9), pp.1894-1911.
Benslimane, A., Bahlouli, I., Bekkour, K. and Hammiche, D., (2016), ‘Thermal gelation properties of carboxymethyl cellulose and bentonite-carboxymethyl cellulose dispersions: Rheological considerations’ Applied Clay Science, 132-133, pp.702-710.
Chalmin, P., (2019), The history of plastics: from the Capitol to the Tarpeian Rock. Field Actions Science Reports, 1(1867–139X), pp.6–11.
Nisar, F. A. H. and Ahmad, N., (2021), ‘Simulation and Optimization of Polymerization Reactor for the Production of Polyethylene Terephthalate (PET)’, Austin Chemical Engineering, 8(1).
Geers, L., Volker, A. and Hunter, T., (2010), ‘A liquid-independent volume flow measurement principle’, Measurement Science and Technology, 21(7), p.074001
Hasan, N. and Naser, J., (2009), ‘Determining the thickness of liquid film in laminar condition on a rotating drum surface using CFD’, Chemical Engineering Science, 64(5), pp.919-924.
Hirt, C. and Nichols, B., (1981), ‘Volume of fluid (VOF) method for the dynamics of free boundaries. Journal of Computational Physics’, 39(1), pp.201-225.
Iwata, M., Shimo, T., Tanaka, T. and Jami, M., (2019), ‘Constant pressure expression of power law non-Newtonian fluid/solid mixture’, Journal of the Taiwan Institute of Chemical Engineers, 94, pp.37-42.
Kim, J., (2006), ‘Adaptive mesh refinement for thin-film equations’, Korean Physical Society, 49(5), pp. 1903-1907.
Kuran, W., (2001), ‘Principles of coordination polymerization’, Jhony and Sons Ltd, pp.9–10.
Miah, M., Al-Assaf, S., Yang, X. and McMillan, A., (2016), ‘Thin film flow on a vertically rotating disc of finite thickness partially immersed in a highly viscous liquid, Chemical Engineering Science, (143), 226-239.
Miah, M., Hossain, M., Ashraf, M., Al-Assaf, S. and McMillan, A., (2017), ‘Numerical simulation of non-Newtonian polymer film flow on a rotating spoked annulus’, Journal of Applied Polymer Science, 134(44943).
Myers, T. and Charpin, J., (2001), ‘The effect of the Coriolis force on axisymmetric rotating thin film flows’, International Journal of Non-Linear Mechanics, 36(4), pp.629-635.
Pantani, R., Coccorullo, I., Speranza, V. and Titomanlio, G., (2005), ‘Modeling of morphology evolution in the injection molding process of thermoplastic polymers’, Progress in Polymer Science, 30(12), pp.1185-1222.
Pantokratoras, A., (2018), ‘Flow past a rotating sphere in a non-Newtonian, power-law fluid, up to a Reynolds number of 10,000’, Chemical Engineering Science, 181, pp.311-314.
Pavlišič, A., Ceglar, R., Pohar, A. and Likozar, B., (2018), ‘Comparison of computational fluid dynamics (CFD) and pressure drop correlations in laminar flow regime for packed bed reactors and columns’, Powder Technology, 328, pp.130-139.
Shams, M., Raeini, A., Blunt, M. and Bijeljic, B., (2018), ‘A numerical model of two-phase flow at the micro-scale using the volume-of-fluid method’, Journal of Computational Physics, 357, pp.159-182.
Ta, T., Nguyen, T. and Hong Van, H., 2021. Analysis of production, consumption, and environmental burden of plastic industry in Vietnam by input-output table. Ministry of Science and Technology, Vietnam, 63(2), pp.89-96.
Wang, J., Fu, H., Ding, H., Qian, Y., Li, Z., Gao, Z. and Derksen, J., (2021), ‘Film formation and surface renewal on a rotating spoked disk for polymer devolatilization’, Chemical Engineering Research and Design, 170, pp.45-53.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2024 The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Miah, M.S., AL-Shukaili, I.S., Hossain, M.S., Khan, A.A. (2024). Analysis of PET Film Flow During Plastic Manufacturing Process. In: Khan, A.A., Hossain, M.S., Fotouhi, M., Steuwer, A., Khan, A., Kurtulus, D.F. (eds) Proceedings of the First International Conference on Aeronautical Sciences, Engineering and Technology . ICASET 2023. Springer, Singapore. https://doi.org/10.1007/978-981-99-7775-8_8
Download citation
DOI: https://doi.org/10.1007/978-981-99-7775-8_8
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-99-7774-1
Online ISBN: 978-981-99-7775-8
eBook Packages: EngineeringEngineering (R0)