Abstract
This sector represents one of India’s oldest and most widely dispersed economic activities. Most of the metal casting processes in this business used a method called sand-casting molding, which resulted in a substantial amount of sand waste. Sand dust that has been reclaimed is produced in the industry as part of the reclamation process. These take place in the cyclone separator and the bag filter. The waste produced due to the sanding process is disposed of at landfills and other disposal sites. The disposal of waste sand dust causes the poisoning of the surrounding environment. As a result, it has developed into an issue for the environment. This paper presents a complete examination of the use of industrial waste as a construction material that is ecologically acceptable. The topic of the inquiry is offered. In place of fly ash, recycled sand dust waste, also known as RSDW, was used to produce fly ash bricks (FABs). Various percentages of RSD waste are used in place of fly ash, including 20, 40, 60, 80, and 100%, respectively. The paper devotes considerable space to analyzing and discussing the results of compressive strength and water absorption testing.
This is a preview of subscription content, log in via an institution to check access.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Similar content being viewed by others
References
Algin HM, Turgut P (2008) Cotton and limestone powder wastes as brick material. Constr Build Mater 22(6):1074–1080. https://doi.org/10.1016/j.conbuildmat.2007.03.006
Alonso-Santurde R, Coz A, Viguri JR, Andrés A (2012) Recycling of foundry by- products in the ceramic industry: green and core sand in clay bricks. Constr Build Mater 27(1):97–106. https://doi.org/10.1016/j.conbuildmat.2011.08.022
Andodariya A, Patel RL, Pitroda J (2017a) Feasibility study of using fly ash brick made from reclaimed sand dust waste and quarry dust waste. MOJ Civ Eng 3(3):1–5. https://doi.org/10.15406/mojce.2017.03.00071
Andodariya A, Patel RL, Pitroda J (2017b) Techno economical study eco-friendly green brick production using reclaimed sand dust waste: a review. IJTE special issue for ICRISET 2017b, pp 28–32
Arshad MS, Pawade PY (2014) Reuse of natural waste material for making light weight bricks. Int J Sci Technol Res 3(6):49–53
Bhimani DR, Pitroda J, Bhavsar JJ (2013) A study on foundry sand: opportunities for sustainable and economical concrete. GRE—Glob Res Anal 2(1):60–63
Bhushan B, Kanwar VS, John S (2019) Development of bricks by utilizing waste from paper industry. Int J Innovative Technol Explor Eng 9(2):377–386. https://doi.org/10.35940/ijitee.B6365.129219
Chan C-M (2011) Effect of natural fibres inclusion in clay bricks: physico-mechanical properties. World Acad Sci Eng Technol Int J Civ Environ Eng 5(1):7–13. https://doi.org/10.5281/zenodo.1331783
Chiang K-Y, Chou P-H, Hua C-R, Chien K-L, Cheeseman C (2009) Lightweight bricks manufactured from water treatment sludge and rice husks. J Hazard Mater 171(1–3):76–82. https://doi.org/10.1016/j.jhazmat.2009.05.144
Cioli F, Abbà A, Alias C, Sorlini S (2022) Reuse or disposal of waste foundry sand: an insight into environmental aspects. Appl Sci (switzerland) 12(6420):1–13. https://doi.org/10.3390/app12136420
Damanhuri AAM, Lubis AMHS, Hariri A, Herawan SG, Roslan MHI, Hussin MSF (2020) Mechanical properties of rice husk ash (RHA) brick as partial replacement of clay. J Phys Conf Ser 1529(4):1–8. https://doi.org/10.1088/1742-6596/1529/4/042034
Dondi M, Guarini G, Raimondo M, Zanelli C (2009) Recycling PC and TV waste glass in clay bricks and roof tiles. Waste Manage 29(6):1945–1951. https://doi.org/10.1016/j.wasman.2008.12.003
Eliche-Quesada D, Martínez-García C, Martínez-Cartas ML, Cotes-Palomino MT, Pérez-Villarejo L, Cruz-Pérez N, Corpas-Iglesias FA (2011) The use of different forms of waste in the manufacture of ceramic bricks. Appl Clay Sci 52(3):270–276. https://doi.org/10.1016/j.clay.2011.03.003
Hamza R, El-Haggar S, Khedr S (2011a) Utilization of marble and granite waste in concrete bricks. In: 2011a International conference on environment and bioscience IPCBEE, vol 21, pp 115–119. Retrieved from http://www.ijbbb.org/show-25-312-1.html
Hamza RA, El-Haggar S, Khedr S (2011b) Marble and granite waste: characterization and utilization in concrete bricks. Int J Biosci Biochem Bioinform 1(4):286–291
Heniegal AM, Ramadan MA, Naguib A, Agwa IS (2020) Study on properties of clay brick incorporating sludge of water treatment plant and agriculture waste. Case Stud Constr Mater 13:e00397. https://doi.org/10.1016/j.cscm.2020.e00397
Herek LCS, Hori CE, Reis MHM, Mora ND, Tavares CRG, Bergamasco R (2012) Characterization of ceramic bricks incorporated with textile laundry sludge. Ceram Int 38(2):951–959. https://doi.org/10.1016/j.ceramint.2011.08.015
Hossiney N, Das P, Mohan MK, George J (2018) In-plant production of bricks containing waste foundry sand—a study with Belgaum foundry industry. Case Stud Constr Mater 9:1–25. https://doi.org/10.1016/j.cscm.2018.e00170
Ismail S, Yaacob Z (2010) Properties of bricks produced with recycled fine aggregate. World Acad Sci Eng Technol 43(7):878–882. https://doi.org/10.5281/zenodo.1059994
Jahagirdar SS, Shrihari S, Manu B (2013a). Reuse of textile mill sludge in burnt clay bricks. Int J Adv Technol Civ Eng 2(1):96-99
Jahagirdar SS, Shrihari S, Manu B (2013b) Utilization of textile mill sludge in burnt clay bricks. Int J Environ Prot 3(5):6–13
Kartini K, Ernida NZA, Fazilla NB, Farhan AH (2012) Development of lightweight sand-cement bricks using quarry dust, rice husk and kenaf powder for sustainability. Int J Civ Environ Eng (IJCEE–IJENS) 12(6):1–7. Retrieved from http://www.ijens.org/Vol_12_I_06/126806-5858-IJCEE-IJENS.pdf
Khalid FS, Aminuddin MYA, Shahidan S, Irwan JM, Ibrahim MHW (2020) The mechanical properties of brick containing recycled concrete aggregate and crumb rubber as sand replacement. IOP Conf Ser Mater Sci Eng 917(012020):1–6. https://doi.org/10.1088/1757-899X/917/1/012020
Kulkarni A, Raje S, Rajgor M (2013) Bagasse ash as an effective replacement in fly ash bricks. Int J Eng Trends Technol 4(10):4484–4489
Loryuenyong V, Panyachai T, Kaewsimork K, Siritai C (2009) Effects of recycled glass substitution on the physical and mechanical properties of clay bricks. Waste Manage 29(10):2717–2721. https://doi.org/10.1016/j.wasman.2009.05.015
Mahajan SA, Husain M (2016) Utilization of waste sludge in brick making. In: International conference on global trends in engineering, technology and management, pp 274–278
Martínez-García C, Eliche-Quesada D, Pérez-Villarejo L, Iglesias-Godino FJ, Corpas-Iglesias FA (2012) Sludge valorization from wastewater treatment plant to its application on the ceramic industry. J Environ Manage 95(Suppl):S343–S348. https://doi.org/10.1016/j.jenvman.2011.06.016
Miqueleiz L, Ramirez F, Oti JE, Seco A, Kinuthia JM, Oreja I, Urmeneta P (2013) Alumina filler waste as clay replacement material for unfired brick production. Eng Geol 163:68–74. https://doi.org/10.1016/j.enggeo.2013.05.006
Naik NS, Bahadure BM, Jejurkar CL (2014) Strength and durability of fly ash, cement and gypsum bricks. Int J Computational Eng Res (IJCER) Open Access J 4(5):1–4. Available at www.ijceronline.com. ISSN (e): 2250–3005
Naik P, Shirodkar V (2020) The use of solid waste in making eco-friendly bricks. IOSR J Mech Civ Eng (IOSR-JMCE), pp 7–12
Nithiya R, Anto LC, Vinodh KR, Anbalagan C (2016) Experimental investigation on bricks by using various waste materials. Int J Latest Trends Eng Technol (IJLTET) 6(3):395–402
Oti JE, Kinuthia JM, Bai J (2009) Engineering properties of unfired clay masonry bricks. Eng Geol 107(3–4):130–139. https://doi.org/10.1016/j.enggeo.2009.05.002
Patange GS, Khond MP, Rathod HJ, Chhadva KB (2013) Investigation of foundry waste sand reclamation process for small and medium scale Indian foundry. Int J Ind Eng Technol (IJIET) 3(1):1–6
Phonphuak N, Chindaprasirt P (2018) Utilization of sugarcane bagasse ash to improve properties of fired clay brick. Chiang Mai J Sci 45(4):1855–1862
Piattoni Q, Quagliarini E, Lenci S (2011) Experimental analysis and modelling of the mechanical behaviour of earthen bricks. Constr Build Mater 25(4):2067–2075. https://doi.org/10.1016/j.conbuildmat.2010.11.039
Prasad HNR, Prasad HGV, Hamsagar C, Gowda DY, Lobo NM, Gowda SPUS (2014) An approach for alternative solution in brick manufacturing. Int J Sci Environ Technol 3(3):1105–1114
Priyadharshini B, Kavisri M (2018) Utilization of textile sludge in manufacturing e-bricks. Int J Civ Eng Technol 9(11):2266–2273
Raut SP, Ralegaonkar RV, Mandavgane SA (2011) Development of sustainable construction material using industrial and agricultural solid waste: a review of waste-create bricks. Constr Build Mater 25(10):4037–4042. https://doi.org/10.1016/j.conbuildmat.2011.04.038
Salla S, Pitroda J, Shah BK (2013) Comparative study on rice husk and ground nut shell in fly ash bricks. Int J Inventive Eng Sci (IJIES) 1(7):5–8
Salla SR, Pitroda J, Shah BK (2015) Comparative study jute fibre and banana fibre in fly ash bricks. Int J Eng Trends Technol (IJETT) 2(2):850–856. Available at http://www.ijettjournal.org. Retrieved from http://edupediapublications.org/journals/index.php/ijr/article/view/1428. ISSN: 2231-5381
Shakir AA, Naganathan S, Mustapha KNB (2013) Development of bricks from waste material: a review paper. Aust J Basic Appl Sci 7(8):812–818
Sufian M, Ullah S, Ostrowski KA, Ahmad A, Zia A, Śliwa-Wieczorek K, Siddiq M, Awan AA (2021) An experimental and empirical study on the use of waste marble powder in construction material. Materials 14(3829):1–17. https://doi.org/10.3390/ma14143829
Sumathi A, Mohan KSR (2014) Compressive strength of fly ash brick with addition of lime, gypsum and quarry dust. Int J ChemTech Res 7(1):28–36
Sumathi R, Ambiga K (2015) Utilization of sludge in the production of bricks. Int J Sci Technoledge 3(1):54–56. ISSN 2321–919X
Suresh C, Tamilselvi M, Dasarathy AK, Ilango SP (2018) An experimental investigation on hypo sludge bricks. AIP Conf Proc 2039(11):1–9. https://doi.org/10.1063/1.5079038
Swarna MA, Venkatakrishnaiah R (2014) Manufacturing of bricks using tannery effluent sludge. Int J Recent Dev Eng Technol 3(4):33–36
Teklehaimanot M, Hailay H, Tesfaye T (2021) Manufacturing of ecofriendly bricks using microdust cotton waste. J Eng 2021(8815965):1–10. https://doi.org/10.1155/2021/8815965
Turgut P, Yesilata B (2008) Physico-mechanical and thermal performances of newly developed rubber-added bricks. Energ Build 40(5):679–688. https://doi.org/10.1016/j.enbuild.2007.05.002
Vaithiyasubramanian R, Srinivasan D, Kanagarajan AK (2022) Study on preparation of brick blocks by using construction waste and sludge. Environ Sci Pollut Res 29:72528–72544. https://doi.org/10.1007/s11356-022-20968-7
Watile RK, Deshmukh SK, Durge PV Yawale AD (2015) Utilization of rice husk for production of clay brick. In: International journal of research in advent technology, special issue 1st international conference on advent trends in engineering, science and technology “ICATEST 2015”, pp 199–203
Weng C-H, Lin D-F, Chiang P-C (2003) Utilization of sludge as brick materials. Adv Environ Res 7(3):679–685. https://doi.org/10.1016/S1093-0191(02)00037-0
Zhang L (2013) Production of bricks from waste materials—a review. Constr Build Mater 47:643–655. https://doi.org/10.1016/j.conbuildmat.2013.05.043
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2024 The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Patel, R.L., Pitroda, J.R., Gujar, R., Soni, J. (2024). Reclaimed Sand Dust Waste as Eco-Friendly Green Construction Materials. In: Patel, D., Kim, B., Han, D. (eds) Innovation in Smart and Sustainable Infrastructure. ISSI 2022. Lecture Notes in Civil Engineering, vol 364. Springer, Singapore. https://doi.org/10.1007/978-981-99-3557-4_26
Download citation
DOI: https://doi.org/10.1007/978-981-99-3557-4_26
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-99-3556-7
Online ISBN: 978-981-99-3557-4
eBook Packages: EngineeringEngineering (R0)