Multi-physics Numerical Investigation on the Mechanical Stirring in a Cold Crucible Melter

  • Conference paper
  • First Online:
Proceedings of the 23rd Pacific Basin Nuclear Conference, Volume 2

Part of the book series: Springer Proceedings in Physics ((SPPHY,volume 284))

  • 717 Accesses

Abstract

With an increasing number of nuclear reactors in China, the accumulation of spent nuclear fuel exponentially rises. Unavoidably, high level radioactive waste has been generated from the fuel’s reprocessing. Thus, cold crucible induction melting technology is under active development in several countries. In this study, temperature field and induction heat distribution were numerically investigated for design and operating condition optimization. Then, the calculated power of the coil was validated in the experiment. After that, comparisons among electromagnetic and temperature fields with different power and frequencies were conducted. In addition, the effects of stirring on the flow fields were evaluated for further understanding of the interactions among flow field, glass properties, temperature and electromagnetic fields. The numerical simulation precisely predicts the temperature distribution and electrical power distribution in the coil. Comparisons between calculated power densities of 650 mm and 800 mm cold crucible induction melters indicate that induction power of 800 cold crucible induction melter (CCIM) with 400 mm high molten glass requires at least 247 kW. Additionally, the simulation stirring results indicate that stirring significantly improves the hydrodynamic homogenization. At last, calculation results in this study exhibit their application potential for informing designs of the melter’s temperature distribution and stirring effects.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Subscribe and save

Springer+ Basic
EUR 32.99 /Month
  • Get 10 units per month
  • Download Article/Chapter or Ebook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
Subscribe now

Buy Now

Chapter
EUR 29.95
Price includes VAT (Germany)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
EUR 234.33
Price includes VAT (Germany)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
EUR 213.99
Price includes VAT (Germany)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free ship** worldwide - see info
Hardcover Book
EUR 299.59
Price includes VAT (Germany)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free ship** worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Similar content being viewed by others

References

  1. Perez, J.M., Peeler, D.K., Bickford, D.F., Strachan, D.M., Day, D.E., Triplett, M.B., Kim, D.S., Vienna, J.D., et al.: High-level waste melter study report, PNNL-13582, July 2001

    Google Scholar 

  2. Ahearn, J., Gentilucci, J.A., Pye, D., Weber, E.T., Woolley, F.E.: High-level waste melter review report, TFA-0108, July 2001

    Google Scholar 

  3. Kaushik, C.P.: Indian program for vitrification of high level radioactive liquid waste. Procedia Mater. Sci. 7, 16–22 (2014)

    Article  Google Scholar 

  4. Gombert, D., Richardson, J.R.: Cold-crucible induction melter design and development. Nucl. Technol. 141(3), 301–308 (2003)

    Article  ADS  Google Scholar 

  5. Crum, J., Maio, V., McCloy, J., Scott, C., Riley, B., Benefiel B., et al.: Cold crucible induction melter studies for making glass ceramic waste forms: A feasibility assessment. J. Nucl. Mater. 444(1–3), 481–492 (2014)

    Google Scholar 

  6. Sauvage, E., Gagnoud, A., Fautrelle, Y., Brun, P., Lacombe, J.: Thermoconvective flow of molten glass heated by direct induction in a cold crucible. Magnetohydrodynamics 45, 535–542 (2009)

    Article  Google Scholar 

  7. Sauvage, E., Gagnoud, A., Fautrelle, Y., Brun, P., Lacombe, J.: Numerical simulation of glass flow heated by direct induction in a cold crucible. In: Proceedings of the 6th International Conference on Electromagnetic Processing of Materials, Dresden, Germany (2009)

    Google Scholar 

  8. Sakai, A., Koikegami, H., Weisenburger, S., Roth, G., Kanehira, N., Komamine, S.: Comparison of advanced melting process for HLW vitrification, Joule-heated ceramic-lined melter (JHCM) and cold-crucible induction melter(CCIM). In: 25th International Conference on Nuclear Engineering, Shanghai, China (2017)

    Google Scholar 

  9. Hawkes, G. : Modeling an RF cold crucible induction heated melter with subsidence, ASME 2004 Heat Transfer/Fluids Engineering Summer Conference, Charlotte, USA (2004)

    Google Scholar 

  10. Gopalakrishnan, S., Thess, A.: A simplified mathematical model of glass melt convection in a cold crucible induction melter. Int. J. Therm. Sci. 60, 142–152 (2012)

    Article  Google Scholar 

  11. Sauvage, E., Brun, P., Bonnetier, A., Lacombe, J., Chauvin, E. : 3-D Thermal, hydrodynamic & magnetic modelling of elaboration of glass by induction in cold crucible, WM2010 Conference, Phoenix, USA (2010)

    Google Scholar 

  12. Roach, J.A., Richardson, J.G. : Technical development of new concepts for operation and control of cold crucible induction melters for vitrification for radioactive wastes. In: Proceedings of the Waste Management 2006 Conference, Tucson, AZ, USA (2006)

    Google Scholar 

  13. Roach, J.A., Lupukh, D.B., Martynov, A.P., Polevodov, B.S., Chepluk, S.I.: Advanced modeling of cold crucible induction melting for process control and optimization. In: Proceedings of the Waste Management 2008 Conference, Phoenix, USA (2008)

    Google Scholar 

  14. Jacoutot, L., Fautrelle, Y., Gagnoud, A., Brun, P., Lacombe, J.: Numerical modeling of coupled phenomena in a mechanically stirred molten-glass bath heated by induction. Chem. Eng. Sci. 63, 2391–2401 (2008)

    Article  MATH  Google Scholar 

  15. Sugilal, G.: Experimental study of natural convection in a glass pool inside a cold crucible induction melter. Int. J. Thermal Sci. 47, 918–925 (2008)

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Yusong Li .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2023 The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Hong, Y., Li, Y., Zhu, D., Qie, D., Wang, R., Zhang, S. (2023). Multi-physics Numerical Investigation on the Mechanical Stirring in a Cold Crucible Melter. In: Liu, C. (eds) Proceedings of the 23rd Pacific Basin Nuclear Conference, Volume 2. Springer Proceedings in Physics, vol 284. Springer, Singapore. https://doi.org/10.1007/978-981-19-8780-9_84

Download citation

Publish with us

Policies and ethics

Navigation