Abstract
An experiment is conducted to study about plasma characteristics in a micro-EDM process. The tool is provided with ultrasonic vibration of varying amplitude and frequency using a piezoelectric actuator. The material removal takes place due to the heat generated by a plasma formed between tool and workpiece electrodes. The plasma formed is assumed to be in a local thermodynamic equilibrium and the electron velocity distribution is assumed to be Maxwellian. Therefore, spatial and temporal variations are not considered in this study. This plasma lasts only for a few microseconds which makes direct temperature measurement quite challenging. Optical emission spectroscopy is used to record the intensity of light emitted by various elements in the plasma. Boltzmann line pair method is used to calculate the temperature, and Full Width Half Maximum (FWHM) spectral line is used to calculate electron density, which describes the characteristics of the plasma. Plasma temperature varies between 7000 and 12000 K. Average electron density is 7.87765E + 16 cm−3.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Similar content being viewed by others
References
Mujumdar SS et al (2014) A model of micro-electro discharge machining plasma discharge in deionized water. J Manuf Sci Eng 136:031011–031021
Shabgard M et al (2011) Ultrasonic assisted EDM: effect of the work piece vibration in the machining characteristics of FW4 welded metal. Front Mech Eng 6:419–428
Shabgard M et al (2018) Numerical and experimental study of the effects of ultrasonic vibrations of tool on machining characteristics of EDM process. Int J Adv Manuf Technol 96:2657–2669
Jani M et al (2013) A review of shape memory alloy research, applications and opportunities. Mater Des 56:1078–1113
NIST atomic spectra database, https://www.nist.gov/pml/atomic-spectra-database last visited on 02/07/2021.
Safeen A et al (2019) Measurement of plasma parameters for copper using laser induced breakdown spectroscopy. Dig J nanomater Bio Struct 14:29–35
Mujumdar SS et al (2018) Effect of dielectric conductivity on micro-electrical discharge machining plasma characteristics using optical emission spectroscopy. J Micro Nano Manuf vol 6, 031001-1
Descoeudres A et al (2004) Optical emission spectroscopy of electrical discharge machining plasma. J Mater Process Technol 149:184–190
Idris N et al (2018) Temperature estimation using Boltzmann plot method of many calcium emission lines in laser plasma produced on river clamshell sample. IOP Conf Series 11200:12098. https://doi.org/10.1088/1742-6596/1120/1/012098
Nagahanumaiah et al (2009) Characterization of plasma in micro-EDM using optical spectroscopy. J Manuf Process 11:82–87
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2023 The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Varghese, L., George, J., Manesh, K.K. (2023). Plasma Characterization in Ultrasonic Vibration-Assisted Micro-Electrical Discharge Machining (µ-EDM). In: Bhattacharyya, B., Mathew, J., Saravanakumar, N., Rajeshkumar, G. (eds) Advances in Micro and Nano Manufacturing and Surface Engineering. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-19-4571-7_2
Download citation
DOI: https://doi.org/10.1007/978-981-19-4571-7_2
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-19-4570-0
Online ISBN: 978-981-19-4571-7
eBook Packages: EngineeringEngineering (R0)