Abstract
Additive manufacturing (AM), also referred to as three-dimensional printing, produces three-dimensional parts by adding material of specific layer thickness layer by layer. It is well known for its capability to create intricate and complex geometric parts and minimize the wastage of material unalike conventional manufacturing. The digital light processing (DLP) is one of the AM technologies and uses photopolymer resin as a material in liquid form and ultraviolet (UV) light to convert liquid resin into solid geometry of size and shape as per 3D model. This technique comprises of two approaches, top-down and bottom-up. In this paper, the latter method has selected for further design and development. This paper explains the overall idea of designing and fabricating the DLP 3D printer through indigenization and innovation, starting from choosing an approach to conducting the experiments. The methodology behind the design and development of the indigenous DLP 3D printer and the various problems encountered during this development have been discussed. Further, it briefly explains in-depth study carried out for the selection of several components of the printer, viz. optical components such as the projector and its orientation, mechanical components such as build platform, vat, and electronic components like stepper motor and microcontroller and shield. Conclusions have been drawn based on the results obtained after several preliminary testing carried out during this study.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Similar content being viewed by others
References
Arnaud B, Philippe R (2016) Chapter 1.2 Microstereolithography. In: William Andrew Applied Science Publishers, Lausanne, Switzerland. https://doi.org/10.1016/B978-0-323-35321-2.00002-9
Gibson I, Rosen D (2015) Additive manufacturing technologies: 3D printing, rapid prototy** and direct digital manufacturing. Johnson Matthey Technol. Rev 59(3):193–198
Patil R, Patil Y (2016a) Microstereolithography: concepts and methods. Int J Modern Trends Eng Res (IJMTER) 3(4):1051–1057
Gibson I, Rosen DW, Stucker B (2010) Additive manufacturing technologies: rapid prototy** to direct digital manufacturing. Springer, New York, pp 61–82
Choi J-W, Kim H-C, Wicker R (2011) Multi-Material stereolithography. J Mater Process Technol 211(3):318–328. https://doi.org/10.1016/j.jmatpro-tec.2010.10.003
Mellor S, Hao L, Zhang D (2014) Additive manufacturing: a framework for implementation. Int J Prod Econ 149:194–201
Lambert PM, Williams CB, Long TB, Bickford LR (2014) Mask projection microstereolithography system for the characterization and processing of novel photopolymer resins
Galante AMS, Galante OL, Campos LL (2010) Study on application of PTFE, FEP and PFA Afluoropolymers on radiation dosimetry. Nucl Instrum Methods Phys Res A619:177–180
Chandrashekhar VA, Parag B, Prasanna G (2015) Effect of surfactant on dispersion of alumina in photopolymerizable monomers and their UV curing behavior for microstereolithography Ceram Int 41:5301–5308
Sun C, Fang N, Wu DM, Zhang X (2005) Projection microstereolithography using digital micro-mirror dynamic mask. Sens Actuat A121:113–120
Meier RE (1998) Digital light process for 3D printing. Texas Inst Technol J 15:64
Schwalm R (2012) Radiation curing polymer systems, 567–579
Patil Y, Patil R (2016b) Improving Stereolithography Resolution. Int J Modern Trends Eng Res (IJMTER) 3(4):1045–1050
Yogesh P, Richa P, Chandrashekhar NS, Karunakaran KP (2020) Layer separation mechanisms in DLP 3D Printing. In: Shunmugam M, Kanthababu M (eds) Advances in additive manufacturing and joining. Lecture notes on multidisciplinary industrial engineering. Springer, Singapore
Preserve Articles Chemistry glass type page, https://www.preservearticles.com/201012291928/glass-types.html. Last Accessed on 16 Oct 2019
Arduino Homepage, https://www.arduino.cc. Last Accessed on 5 April 2019
Jose Q (2010) High-resolution microstep** driver with the DRV8825/28/29/40. Texas Instruments. Application Report-SLVA443
Joseph MD, Alexander E, Nikita E, Edward TS (2014) WO2014126837 A2. Continuous Liquid Interphase Printing
Reprap Firmware page, https://reprap.org/wiki/List_of_Firmware. Last Accessed on 25 Jan 2019
Thnik3D 3d printing page, https://www.think3d.in/stereolithography-sla-3d-printing-service-india/. Last Accessed on 20 Mar 2019
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2020 Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Patil, Y., Patil, R., Chandrashekhar, N.S., Karunakaran, K.P. (2020). Design and Development of Digital Light Processing (DLP) 3D Printer. In: Praveen Kumar, A., Dirgantara, T., Krishna, P.V. (eds) Advances in Lightweight Materials and Structures . Springer Proceedings in Materials, vol 8. Springer, Singapore. https://doi.org/10.1007/978-981-15-7827-4_67
Download citation
DOI: https://doi.org/10.1007/978-981-15-7827-4_67
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-15-7826-7
Online ISBN: 978-981-15-7827-4
eBook Packages: Chemistry and Materials ScienceChemistry and Material Science (R0)