Abstract
GH4169 superalloy is widely used in aviation, aerospace and other fields due to its high strength, good creep resistance and comprehensive fatigue performance and so on. Spinning which possesses good flexibility and low cost is an economic and rapid forming method for thin-walled parts of revolution, so it is quite suitable for the forming of the GH4169 superalloy thin-walled shell in this paper. Based on the finite element method, the hot spinning finite element (FE) model of GH4169 superalloy thin-walled shell was established in the present work, and the influences of process parameters such as roller feed rate and roller working radius on the forming process were investigated and these process parameters were optimized. The results show that excessive roller feed rate will lead to stress concentration at the place where the roller is in contact with the blank sheet during the forming process, and that too large or too small radius of roller fillet may cause great strain difference between the inner and outer surface of the blank. An ideal combination of process parameters is obtained with the roller feed rate of 1.33 mm/r, and the radius of roller fillet of 20 mm.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Similar content being viewed by others
References
X. Yang, W. Li, J. Li et al., FEM analysis of temperature distribution and experimental study of microstructure evolution in friction interface of GH4169 superalloy. Mater. Design 84, 133–143 (2015)
G. Chen, Y. Zhang, D.K. Xu et al., Low cycle fatigue and creep-fatigue interaction behavior of nickel-base superalloy GH4169 at elevated temperature of 650 °C. Mat. Sci. Eng. A 655, 175–182 (2016)
N.Y. Ye, M. Cheng, S.H. Zhang et al., Effect of δ phase on mechanical properties of GH4169 alloy at room temperature. J. Iron. Steel Res. Int. 22, 752–756 (2015)
J.H. Du, X.D. Lu, Q. Deng et al., Progress in the research and manufacture of GH4169 alloy. J. Iron. Steel Res. Int. 22, 657–663 (2015)
X. Yang, W. Li, Y. Feng et al., Physical simulation of interfacial microstructure evolution for hot compression bonding behavior in linear friction welded joints of GH4169 superalloy. Mater. Design 104, 436–452 (2016)
P. Lv, X. Sun, J. Cai et al., Microstructure and high temperature oxidation resistance of nickel based alloy GH4169 irradiated by high current pulsed electron beam. Surf. Coat. Tech. 309, 401–409 (2017)
B.S. Lu, L.G. Wang, Y. Huang, Effect of deformation rate on interfacial heat transfer coefficient in the superalloy GH4169 hot forging process. Appl. Therm. Eng. 108, 516–524 (2016)
Y. Ning, M.W. Fu, X. Chen, Hot deformation behavior of GH4169 superalloy associated with stick δ phase dissolution during isothermal compression process. Mat. Sci. Eng. A 540, 164–173 (2012)
F. Ma, H. Yang, M. Zhan, Plastic deformation behaviors and their application in power spinning process of conical parts with transverse inner rib. J. Mater. Process. Tech. 210, 180–189 (2010)
L. Huang, H. Yang, M. Zhan et al., Numerical simulation of influence of material parameters on splitting spinning of aluminum alloy. T. Nonferr. Metal. Soc. 18, 674–681 (2008)
W. Xu, X. Zhao, H. Ma et al., Influence of roller distribution modes on spinning force during tube spinning. Int. J. Mech. Sci. 113, 10–25 (2016)
L. Huang, R. Zeng, X. Zhang et al., Study on plastic deformation behavior of hot splitting spinning of TA15 titanium alloy. Mater. Design 58, 465–474 (2014)
M. Zhan, X. Wang, H. Long, Mechanism of grain refinement of aluminium alloy in shear spinning under different deviation ratios. Mater. Design 108, 207–216 (2016)
L. Wang, H. Long, Investigation of material deformation in multi-pass conventional metal spinning. Mater. Design 32, 2891–2899 (2011)
M. Zhan, H. Yang, J.H. Zhang et al., 3D FEM analysis of influence of roller feed rate on forming force and quality of cone spinning. J. Mater. Process. Tech. 187, 486–491 (2007)
L. Wang, H. Long, Roller path design by tool compensation in multi-pass conventional spinning. Mater. Design 46, 645–653 (2013)
I.S. Marghmaleki, Y.T. Beni, A.R. Noghrehabadi et al., Finite element simulation of thermomechanical spinning process. Proc. Eng. 10, 3769–3774 (2011)
H. Li, M. Zhan, H. Yang et al., Coupled thermal-mechanical fem analysis of power spinning of titanium alloy thin-walled shell. Chin. J. Mech. Eng. 44, 187–193 (2008). (in Chinese)
L.L. Sun, H.C. Kou, R. Hu et al., FEM numerical simulation of first-pass heat spinning for Ni–Cr–W–Mo superalloy workpiece with curvilinear shape. J. Plast. Eng. 17, 33–38 (2010). (in Chinese)
D. Han, M. Zhan, H. Yang, Deformation mechanism of TA15 shells in hot shear spinning under various load conditions. Rare Metal Mat. Eng. 42, 243–248 (2013)
Acknowledgements
This work was supported by the Program of Introducing Talents of Discipline to Universities (“111” Project, No. B08040).
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2018 Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Yin, B., Liu, D., Xue, X., Wu, Y., Kou, H., Li, J. (2018). Finite Element Simulation of Hot Spinning for GH4169 Superalloy Thin-Walled Shell. In: Han, Y. (eds) Advances in Materials Processing. CMC 2017. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-13-0107-0_120
Download citation
DOI: https://doi.org/10.1007/978-981-13-0107-0_120
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-13-0106-3
Online ISBN: 978-981-13-0107-0
eBook Packages: EngineeringEngineering (R0)