Development and Analysis of Butt and Lap Welds in Micro-friction Stir Welding (µFSW)

  • Conference paper
  • First Online:
Advances in Material Forming and Joining

Part of the book series: Topics in Mining, Metallurgy and Materials Engineering ((TMMME))

Abstract

Manufacturing of the ever smaller components, be it mechanical, electronic, etc., is being chased now a days. Likewise in friction stir welding (FSW), when the thickness of the joining plates is reduced to less than 1 mm, i.e. micro-friction stir welding (µFSW), the application areas relate to joining thin-walled structures in electrical, electronic and micro-mechanical assemblies and in the packaging industry. The advantages of FSW like it being a solid state process, it not requiring any shielding gases or fluxes and its possibility to weld dissimilar and different thickness alloys emphasize the use of it to weld micro-thickness plates. In the present work, commercial grade AA6XXX series aluminium alloys of thickness 0.44 mm have been welded together in both butt and lap fashion. Tests have been conducted to measure the joint’s tensile strength (by conducting both transverse and longitudinal tension tests) and the micro-hardness. The use of lap welds in application areas of µFSW has been established.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Subscribe and save

Springer+ Basic
EUR 32.99 /Month
  • Get 10 units per month
  • Download Article/Chapter or Ebook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
Subscribe now

Buy Now

Chapter
EUR 29.95
Price includes VAT (Germany)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
EUR 117.69
Price includes VAT (Germany)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
EUR 160.49
Price includes VAT (Germany)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free ship** worldwide - see info
Hardcover Book
EUR 160.49
Price includes VAT (Germany)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free ship** worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Similar content being viewed by others

References

  • Buffa G, Campanile G, Fratini L, Prisco A (2009) A friction stir welding of lap joints: influence of process parameters on the metallurgical and mechanical properties. J Mater Sci Eng A 519:19–26

    Article  Google Scholar 

  • Elangovan K, Balasubramanian V (2007) Influences of pin profile and rotational speed of the tool on the formation of friction stir processing zone in AA2219 aluminium alloy. J Mater Sci Eng A 459:7–18

    Article  Google Scholar 

  • Fujii H, Cui L, Maeda M, Nogi K (2006) Effect of tool shape on mechanical properties and microstructure of friction stir welded aluminium alloys. J Mater Sci Eng A 419:25–31

    Article  Google Scholar 

  • Hirata T, Oguri T, Hagino H et al (2007) Influence of friction stir welding parameters on grain size and formability in 5083 aluminum alloy. J Mater Sci Eng A 456:344–349

    Article  Google Scholar 

  • Lakshminarayanan K, Balasubramanian V (2008) Process parameters optimization for friction stir welding of RDE-40 aluminum alloy using Taguchi technique. Trans Nonferrous Met Soc China 18:548–554

    Article  Google Scholar 

  • Nishihara T, Nagasaka Y (2004) Development of micro-FSW. In: Proceedings of the 5th international friction stir welding symposium Metz, France, 14–16 Sept 2004

    Google Scholar 

  • Parida B, Mohapatra MM, Biswas P (2014) Effect of tool geometry on mechanical and micro-structural properties of friction stir welding of Al-alloy, Int J Curr Eng Technol, Special Issue 2, pp 88–92

    Google Scholar 

  • Peel M, Steuwer A, Preuss M, Withers PJ (2003) Microstructure, mechanical properties and residual stresses as a function of welding speed in aluminium AA5083 friction stir welds. Acta Mater 51:4791–4801

    Article  Google Scholar 

  • Salari E, Jahazi M, Khodabandeh A, Ghasemi-Nanesa H (2014) Influence of tool geometry and rotational speed on mechanical properties and defect formation in friction stir lap welded 5456 aluminium alloy sheets. J Mater Des 58:381–389

    Article  Google Scholar 

  • Sattari S, Bisadi H, Sajed M (2012) Mechanical properties and temperature distributions of thin friction stir welded sheets of AA5083. Int J Mech Appl 2(1):1–6

    Google Scholar 

  • Scialpi A, De Giorgi M, De Filippis LAC, Nobile R, Panella FW (2007) Mechanical analysis of ultra-thin friction stir welding joined sheets with dissimilar and similar materials. J Mater Des 29:928–936

    Article  Google Scholar 

  • Scialpi A, De Fillipis LAC, Cuomo P, Di Summa P (2008) Micro friction stir welding of 2024-6082 aluminium alloys. Weld Int 22(1):16–22

    Article  Google Scholar 

  • Vijayan S, Raju R, Rao SRK (2010) Multiobjective optimization of friction stir welding process parameters on aluminium alloy AA 5083 using Taguchi-based grey relation analysis. Mater Manuf Process 25(11):1206–1212

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Probir Saha .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2015 Springer India

About this paper

Cite this paper

Ahmed, S., Shubhrant, A., Deep, A., Saha, P. (2015). Development and Analysis of Butt and Lap Welds in Micro-friction Stir Welding (µFSW). In: Narayanan, R., Dixit, U. (eds) Advances in Material Forming and Joining. Topics in Mining, Metallurgy and Materials Engineering. Springer, New Delhi. https://doi.org/10.1007/978-81-322-2355-9_15

Download citation

  • DOI: https://doi.org/10.1007/978-81-322-2355-9_15

  • Published:

  • Publisher Name: Springer, New Delhi

  • Print ISBN: 978-81-322-2354-2

  • Online ISBN: 978-81-322-2355-9

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics

Navigation