Abstract
Engineers have always faced the challenge of solving conflicting objectives such as high stiffness combined with high dam**. Structurally optimised components are used, especially by pushing lightweight construction. This design adaptation of component mass and stiffness generally has a negative effect on the dynamic component properties, as both the natural frequencies are shifted and component dam** is reduced. In the majority of applications, the resulting vibrations are undesirable and must be reduced by suitable mechanisms. For example, vibrations in the vehicle can lead to a reduction in driving comfort or to a reduced service life.
One approach to solving conflicting objectives is the targeted integration of effects into components through additive manufacturing. In this paper, the effect-engineering on a laser beam melted motorcycle triple clamp is illustrated. The triple clamp is a highly dynamically loaded structural component where unwanted vibrations occur due to road unevenness, leading to critical hand-arm vibrations. This paper focuses on the simulative design of the triple clamp. The triple clamp is topology-optimised and extended by the effect of particle dam**, so that the component is optimised in terms of stiffness, dam** and mass. The optimisation also makes it possible to achieve a high degree of functional integration by saving 20 components. The effect of particle dam** is experimentally evaluated by preliminary studies, which show that component dam** can be increased by up to a factor of 20. The laser powder bed fusion (LPBF) makes it possible to store unmelted powder in the interior of the component in a targeted manner and thus produce particle-damped structures inside the triple clamp.
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Ehlers, T., Lachmayer, R. (2021). Design of a Motorcycle Triple Clamp Optimised for Stiffness and Dam**. In: Pfingstl, S., Horoschenkoff, A., Höfer, P., Zimmermann, M. (eds) Proceedings of the Munich Symposium on Lightweight Design 2020. Springer Vieweg, Berlin, Heidelberg. https://doi.org/10.1007/978-3-662-63143-0_1
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