Abstract
To implement in-process monitoring of 3D printing manufacturing and ensure the quality of printed workpieces, this paper investigates the mechanism of Acoustic Emission (AE) generated from the process of viscous flow shearing during material deposition. Firstly, a flow shearing force equation is derived to consider the dynamic effect caused by wavy surfaces, fluctuating pressures, and rheological properties. Then, deposition distance, material temperature, and flow rate are investigated to correlate the time–frequency characteristics of AE signals with various sources. It has been found deposition distance and material viscosity are two main factors affecting flow shearing behaviors and AE characteristics. At last, experiments were designed and conducted based on the control instructions. The results show an obvious correlation between AE signal and the running parameters, verifying the predictability of the shearing force equation for the main parameters. These findings have paved the foundation for further research on monitoring the extrusion process of additive manufacturing materials using AE technology.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Gongtian Shen, Z.W., Zhang, J.: Advances in Acoustic Emission Technology (2019)
Caesarendra, W., Kosasih, B., Kiet, A., Zhu, H., Moodie, C.A.S., Zhu, Q.: Acoustic emission-based condition monitoring methods: review and application for low speed slew bearing. Mech. Syst. Signal Process. 72–73, 134–159 (2016). https://doi.org/10.1016/j.ymssp.2015.10.020
Fan, Y., Gu, F., Ball, A.: Modelling Acoustic Emissions Generated by Sliding Friction, vol. 268, pp. 811–815 (2010). https://doi.org/10.1016/j.wear.2009.12.010
Yahiaoui, M., Chabert, F., Paris, J., Nassiet, V., Denape, J.: Tribology international friction, acoustic emission, and wear mechanisms of a PEKK polymer. Tribiol. Int. 132, 154–164 (2019). https://doi.org/10.1016/j.triboint.2018.12.020
Sun, J., Yang, H., Li, D., Xu, C.: Experimental investigation on acoustic emission in fretting friction and wear of bolted joints. J. Sound Vib. 558, 117773 (2023). https://doi.org/10.1016/j.jsv.2023.117773
Singh, S., Singh, G., Prakash, C., Ramakrishna, S.: Current status and future directions of fused fi lament fabrication. J. Manuf. Process. 55, 288–306 (2020). https://doi.org/10.1016/j.jmapro.2020.04.049
Fu, Y., Downey, A., Yuan, L., Pratt, A., Balogun, Y.: In situ monitoring for fused filament fabrication process: a review. Addit. Manuf. 38, 101749 (2021). https://doi.org/10.1016/j.addma.2020.101749
Wang, L.Ã., Wood, R.J.K.: Tribology international acoustic emissions from lubricated hybrid contacts. Tribiol. Int. 42(11–12), 1629–1637 (2009). https://doi.org/10.1016/j.triboint.2008.11.002
Ma, J., Zhang, H., Shi, Z., Chu, F., Gu, F., Ball, A.D.: Tribology international modelling acoustic emissions induced by dynamic fluid-asperity shearing in hydrodynamic lubrication regime. Tribol. Int. 153, 106590 (2021). https://doi.org/10.1016/j.triboint.2020.106590
Li, H., Yu, Z., Li, F., Kong, Q., Tang, J.: Real-time polymer flow state monitoring during fused filament fabrication based on acoustic emission. J. Manuf. Syst. 62, 628–635 (2022). https://doi.org/10.1016/j.jmsy.2022.01.007
Vlachopoulos, J., Strutt D.: Rheology of molten polymers. In: Multilayer Flexible Packaging. William Andrew Publishing, pp. 77–96 (2016)
Acknowledgements
We are very grateful for the AE experimental equipment support from Qingcheng Acoustic Emission Research (Guangzhou) Co., Ltd. The research is also supported by Characteristic Innovation Program of Universities in Guangdong Province: “Research on key technologies of the error prediction and quality map** of 3D printing based on multi-parameter information coupling”.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2024 The Author(s), under exclusive license to Springer Nature Switzerland AG
About this paper
Cite this paper
Li, Z., Zou, X., Gu, F., Ball, A.D. (2024). Effect of Operating Parameters on the Acoustic Emission Induced by Polymer Surface Shearing in Fused Filament Fabrication. In: Ball, A.D., Ouyang, H., Sinha, J.K., Wang, Z. (eds) Proceedings of the UNIfied Conference of DAMAS, IncoME and TEPEN Conferences (UNIfied 2023). TEPEN IncoME-V DAMAS 2023 2023 2023. Mechanisms and Machine Science, vol 152. Springer, Cham. https://doi.org/10.1007/978-3-031-49421-5_97
Download citation
DOI: https://doi.org/10.1007/978-3-031-49421-5_97
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-031-49420-8
Online ISBN: 978-3-031-49421-5
eBook Packages: EngineeringEngineering (R0)