Abstract
Rollover crashworthiness concerns the ability of a vehicle’s structural system and components to absorb energies with complete protection of occupants in dynamic (rollover) crash scenarios. First, this study aims to analyze a locally built midibus structure in rollover crashes using numerical investigation (LS-DYNA) as stated by United Nations Regulation 66 (UNECE R66). Also, this study considered the quasi-static simulation to determine the energy absorbing and load-deformation behavior of the midibus frame sections. Then, the two alternatives in design optimization were presented via reinforcement design and numerical optimization (Successive Response Surface Method in LS-OPT) to improve the strength and weight of the midibus structure. As a rollover simulation result, the maximum deformation of the baseline structure occurred at pillar A and three bays. As a result, the baseline midibus structure failed the standard requirement and has unacceptable strength in both quasi-static and rollover simulation. Moreover, related to the baseline model, the structure’s weight of the reinforced Model was effectively reduced by 5.2%. However, an optimized model (using the Successive Response Surface Method) has reduced the weight of the reinforced model by 5.6%. Lastly, the Energy Absorption and Specific Energy Absorption of the baseline and the two alternative models were evaluated and compared.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Similar content being viewed by others
References
Addisu, H.S., Koricho, E.G.: Structural weight and stiffness optimization of a midibus using the reinforcement and response surface optimization (RSO) method in static condition. Model. Simul. Eng. 2022, 1–15 (2022)
Bai, J., Meng, G., Zuo, W.: Rollover crashworthiness analysis and optimization of bus frame for conceptual design. J. Mech. Sci. Technol. 33(7), 3363–3373 (2019)
Bin Yusof, M., Amirul, M., Bin, A.: Effect of mass on bus superstructure strength having rollover crash. Int. Sci. Index 6(8), 1443–1449 (2012)
Karliński, J., Ptak, M., Działak, P., Rusiński, E.: Strength analysis of bus superstructure according to Regulation No. 66 of UN/ECE. Arch. Civil Mech. Eng. 14(3), 342–353 (2013)
Tulu, G.S., Washington, S., King, M.J.: Characteristics of police-reported road traffic crashes in ethiopia over a six year period. In: Proceedings of the 2013 Australasian Road Safety Research, pp. 1–13 (2013)
UNECE 2004: Statistics about rollover accident of buses – VI. Hungary (2004)
UNECE 2020: Road Safety Performance Review – Ethiopia. United Nations Economic Commission for Africa & Europe, Geneva (2020)
Tech, T.W., Iturrioz, I., De Meira Júnior, A.D.: Numerical simulation of bus rollover. SAE Tech. Pap. (2007)
Iozsa, M. D., Micu, D. A. N. A., Frățilă, G.: Influence of crash box on automotive crashworthiness. Recent Adv. Civ. Eng. Mech. 20, 49–54 (2014)
Series, N.A.S.I., Base, N.: Crashworthiness of Transportation Systems: Structural Impact and Occupant Protection (1997)
Cezary, B. Jerry, W., Leslaw, K., Jerzy, K.: Florida standard for crashworthiness and safety evaluation of paratransit buses. Transit Off. Florida Dep. Transp. 1–14 (2009)
Micu, D.A., Iozsa, D., Stan, C.: Quasi-static simulation approaches on rollover impact of a bus structure. In: WSEAS, ACMOS, pp. 81–86 (2014)
Nurhadi, I., Zain, R.: Development of computer based procedure for quantitative evaluation of bus superstructure in type approval. J. KONES 17(2), 371–378 (2010)
Mohd Nor, M.K., Dol Baharin, M.Z.: Rollover analysis of heavy vehicle bus. Appl. Mech. Mater. 660, 633–636 (2014)
Na, J., Wang, T., Xu, Z.: Research on a one-step fast simulation algorithm for bus rollover collision based on total strain theory. Int. J. Crashworthiness 19(3), 275–287 (2014)
Mahajan, R.S., Daphal, P.N., Athavale, S.M.: Study and analysis of rollover resistance of bus body structure by non-linear FEM technique and experimental method. In: SAE Tech. Pap., pp. 205–209 (2003)
Zhou, W., Kuznectov, A., Wu, C.Q., Telichev, I.: A comparative numerical study of motorcoach rollover resistance under ECE R66 and proposed NHTSA regulation conditions. Int. J. Crashworthiness 25(2), 1–16 (2019)
Phadatare, V.D.: Performance improvement of bus structure for rollover analysis using FEA and validation of roll bar. IOSR J. Mech. Civ. Eng. 17(10), 16–19 (2017)
Thosare, A., Patil, S.B.: Rollover analysis of bus body to meet ais-052 regulations and optimization of the body. Int. Eng. Res. J. 3, 96-102 (2017)
Rogov, P.S., Orlov, L.N.: Verification of computer simulation results of bus body section rollover. J. Traffic Transp. Eng. 3(2), 118–127 (2015)
Yang, L., Deng, S.: Structural local analysis and optimization of bus body skeleton. In: 5th International Conference Civil Engineering Transportation no. ICCET, pp. 1975–1979 (2015)
Korta, J., Uhl, T.: Multi-material design optimization of a bus body structure. J. KONES. Powertrain Transp. 20(1), 139–146 (2013)
Reyes-ruiz, C., Cervantes, O.R., Prado, A.O., Ramirez, E.: Analysis and optimization of a passenger bus frame through finite element software. In: 2013 SIMULIA Community Conference (2013)
Bin Yusof, M., Bin Afripin, M.A.A.: Effect of beam profile size on bus superstructure strength having rollover crash. Appl. Mech. Mater. 372, 620–629 (2013)
Hu, H., Yang, C.L., Wang, J.: Development and validation of finite element model for the welded structure of transit bus. Int. J. Heavy Veh. Syst. 19(4), 371–388 (2012)
Li, Y., Lan, F., Chen, J.: Experimental and numerical study of rollover crashworthiness of a coach body section. SAE Int., vol. 8 (2012)
Su, R., Gui, L., Fan, Z.: Multi-objective optimization for bus body with strength and rollover safety constraints based on surrogate models. Struct. Multidiscip. Optim. 44(3), 431–441 (2011)
Bojanowski, C., Kulak, R.F.: Multi-objective optimisation and sensitivity analysis of a paratransit bus structure for rollover and side impact tests. Int. J. Crashworthiness 16(6), 665–673 (2011)
Tech, T.W., Iturrioz, I.: Structural optimization of a bus in rollover conditions. SAE Tech. Pap. (2009)
Matolcsy, M.: The severity of bus rollover accidents. Crashworthiness Transp. Syst. 07 (1997)
Friedman, K., Hutchinson, J., Weerth, E., Mihora, D.: Implementation of composite roof structures in transit buses to increase rollover roof strength and reduce the likelihood of rollover. Int. J. Crashworthiness 11(6), 593–596 (2006)
Lin, Y.C., Nian, H.C.: Structural design optimization of the body section using the finite element method. SAE Tech. Pap. (2006)
Lan, F., Chen, J., Lin, J.: Comparative analysis for bus side structures and lightweight optimization. Proc. Inst. Mech. Eng. Part D J. Automob. Eng. 218(10), 1067–1075 (2004)
Liang, C.C., Le, G.N.: Bus rollover crashworthiness under European standard: An optimal analysis of superstructure strength using successive response surface method. Int. J. Crashworthiness 14(6), 623–639 (2009)
Rahman, M.K.: Body section analysis in bus rollover simulation. J. East. Asia Soc. Transp. Stud. 9, 1967–1981 (2011)
Park, S.J., Yoo, W.S., Kwon, Y.J.: Rollover analysis of a bus using beam and nonlinear spring elements. WSEAS Trans. Math. 5(5), 526–531 (2006)
Liang, C.C., Nam, L.G.: Comparative analysis of bus rollover protection under existing standards. WIT Trans. Built Environ. 113, 41–53 (2010)
Subic, A., He, J.: Improving bus rollover design through modal analysis. Int. J. Crashworthiness 2(2), 139–152 (1997)
Bojanowski, C., Gepner, B., Kwasniewski, L., Rawl, C., Wekezer, J.: Roof Crush Resistance and Rollover Strength of a Paratransit Bus. In: 8th European LS-DYNA® Users Conference, vol. 66, no. May 2011, pp. 1–13 (2011)
Valladares, D., Miralbes, R., Castejon, L.: Development of a numerical technique for bus rollover test simulation by the F.E.M. In: WCE 2010 - World Congress on Engineering 2010, vol. 2, pp. 1361–1365 (2010)
Liu, Y.: ANSYS and LS-DYNA used for structural analysis. Int. J. Comput. Aided Eng. Technol. 1(1), 31–44 (2008)
Gepner, B.D.: Rollover Procedures for Crashworthiness Assessment of Paratransit Bus Structures. Florida State University (2014)
UNECE R66: Uniform technical prescriptions concerning the approval of large passenger vehicles with regard to the strength of their superstructure. Geneva (2006)
Schweizerhof, K., Walz, M., Rust, W.J.H., Franz, U.: Quasi-static analyses using explicit time integration - applications of LS-DYNA. In: 2nd Eur. LS-DYNA Conference, no. May 2018, pp. 1–18 (1999)
Gertsch, J., Shim, T.: Interpretation of roll plane stability models. Int. J. Veh. Des. 46(1), 72–93 (2008)
Bojanowski, C.: Verification , Validation and Optimization of Finite Element Model of Bus Structure for Rollover Test. Florida State University (2009)
Kwa, L., Wekezer, J.W., Gepner, B., Siervogel, J.: Development of simplified safety assessment procedure for paratransit buses. Comput. Methods Mech., no. 028818 (2011)
Wekezer, J.W., Cichocki, K.: Structural response of paratransit buses in rollover accidents. Int. J. Crashworthiness 12(3), 217–225 (2007)
Guler, M.A., Elitok, K., Bayram, B., Stelzmann, U.: The influence of seat structure and passenger weight on the rollover crashworthiness of an intercity coach. Int. J. Crashworthiness 12(6), 567–580 (2007)
Boria, S.: Lightweight Design and Crash Analysis of Composites. Elsevier Ltd. (2016)
Wicaksono, S., Rizka Faisal Rahman, M., Mihradi, S., Nurhadi, I.: Finite element analysis of bus rollover test in accordance with UN ECE R66 standard. J. Eng. Technol. Sci. 49(6), 799–810 (2017)
Isuzu Motors Limited. Isuzu N-Series Body Builders Guide (2014)
General Motors Isuzu Commercial Truck and American Isuzu motors Inc. Isuzu Body Builder’s Guide (2003)
Isuzu Motors Inc.: Isuzu N-Series Body Builder Guides. www.isuzutruckservice.com%0ADownload (2016)
Bitzenbauer, J., Franz, U., Schweizerhof, K.: Deformable Rigid Bodies in LS-DYNA with Applications – Merits and Limits (2005)
LSTC 2021: Hourglass-Welcome to the LS-DYNA support site. Livermore Software Technology Corporation (LSTC). https://www.dynasupport.com/howtos/element/hourglass. Accessed 19 May 2021
Seyedi, M., Jung, S., Wekezer, J.: A comprehensive assessment of bus rollover crashes : integration of multibody dynamic and finite element simulation methods. Int. J. Crashworthiness 27(3), 1–16 (2020)
Wang, Q., Zhou, W., Telichev, I., Wu, C.Q.: Load transfer analysis of a bus bay section under standard rollover test using U*M index. Int. J. Automot. Technol. 19(4), 705–716 (2018)
Elseufy, S.M., Mawsouf, N.M., Ahmad, A.: Safety evaluation of buses during rollover. J. Manag. Eng. Integr. 6(March), 102–108 (2013)
Chirwa, E.C., Li, H., Qian, P.: Modelling a 32-seat bus and virtual testing for R66 compliance. Int. J. Crashworthiness 20(2), 200–209 (2015)
Kwasniewski, L., Bojanowski, C., Siervogel, J., Wekezer, J.W., Cichocki, K.: Crash and safety assessment program for paratransit buses. Int. J. Impact Eng. 36(2), 235–242 (2009)
Livermore Software Technology Corporation, Keyword User‘s Manual Vol II, vol. I, no. May (2007)
Rabbat, B.G., Russell, H.G.: Friction coefficient of steel on concrete or grout. J. Struct. Eng. 111(3), 505–515 (1985)
Gleba, M.: Effect of Friction on Vehicle Crashworthiness during Rollover. Florida State University Libraries (2015)
Zhu, L.: Development of guidelines for deformable and rigid switch in Ls-Dyna simulation. University of Nebraska (2009)
Zhou, W., Kuznetcov, A., Telichev, I., Wu, C.: Deformable-rigid switch in computational simulation of bus rollover test. Int. Union Theor. Appl. Mech., no. August, pp. 3–4 (2016)
Hamid, I.A., Kamarudin, K.A., Osman, M.R., Abidin, A.N.S.Z., Zulkipli, Z.H.: Finite element bus rollover test verification. J. Soc. Automot. Eng. Malaysia 3(4), 57–63 (2019)
LSTC 2021: Total energy-Welcome to the LS-DYNA support site. Livermore Software Technology Corporation (LSTC). https://www.dynasupport.com/howtos/general/total-energy. Accessed 19 May 2021
LSTC 2021: Energy data-Welcome to the LS-DYNA support site. Livermore Software Technology Corporation (LSTC). https://www.dynasupport.com/tutorial/ls-dyna-users-guide/energy-data. Accessed 19 May 2021
Belegundu, A.D., Chandrupatla, T.R.: Optimization Concepts and Applications in Engineering, 3rd ed. Cambridge University Press (2019)
Vanderplaats, G.N.: Structural optimization for statics, dynamics and beyond. J. Brazilian Soc. Mech. Sci. Eng. 28(3), 316–322 (2006)
Witteman, W.J.: Improved Vehicle Crashworthiness Design by Control of the Energy Absorption for Different Collision Situations, Thesis, 1999, Eindhoven University of Technology, ISBN 90-386-0880-2, no. 1999 (1999)
Kurtaran, H., Eskandarian, A., Marzougui, D., Bedewi, N.E.: Crashworthiness design optimization using successive response surface approximations. Comput. Mech. 29(4–5), 409–421 (2002)
Esfahlani, S.S., Shirvani, H., Nwaubani, S., Shirvani, A., Mebrahtu, H.: Comparative study of honeycomb optimization using Kriging and radial basis function. Theor. Appl. Mech. Lett. 3(3), 031002 (2013)
Stander, N., Roux, W., Goel, T., Eggleston, T., Craig, K.: LS – OPT User’s Manual: A Design Optimization and Probabilistic Analysis Tool. Livermore Softw. Technol. Corp., no. February (2012)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2023 ICST Institute for Computer Sciences, Social Informatics and Telecommunications Engineering
About this paper
Cite this paper
Addisu, H.S., Koricho, E.G., Kassie, A.A. (2023). Numerical Simulation and Optimization of a Locally Built Midibus Structure in Quasi-static and Rollover Condition. In: Woldegiorgis, B.H., Mequanint, K., Bitew, M.A., Beza, T.B., Yibre, A.M. (eds) Artificial Intelligence and Digitalization for Sustainable Development. ICAST 2022. Lecture Notes of the Institute for Computer Sciences, Social Informatics and Telecommunications Engineering, vol 455. Springer, Cham. https://doi.org/10.1007/978-3-031-28725-1_7
Download citation
DOI: https://doi.org/10.1007/978-3-031-28725-1_7
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-031-28724-4
Online ISBN: 978-3-031-28725-1
eBook Packages: Computer ScienceComputer Science (R0)