Abstract
A theoretical study of tool wear assessment during machining of reinforced polymer composite materials is presented. Based on the known experimental data on turning, drilling and milling of polymer composites, published in the open press, a theoretical model for assessing tool wear was proposed. This model is based on an analytical description in tool geometry change over time. One of the most effective, simple and accurate methods for determining tool wear is to weigh it before and after machining. The resulting absolute weight loss of the tool falls on the cutting edges, which in the process of contact interaction change their shape due to the material removal under conditions of force loading and thermal heating. When machining reinforced composites, the wear along the flank surface is taken as the main criterion for tool wear. This is due to the specifics of the composite material structure and the nature of the destruction in contact with the tool. Thus, having a reliable analytical apparatus that predicts the shape and nature in the shape of the tool cutting edges change and the value of the weight loss of these cutting edges, one can try to determine the distribution of the lost weight along the geometric tool shape and, most importantly, along the tool flank surface. In other words, the task is to link the tool weight loss during cutting with a change in the amount of wear along the tool flank surface. To implement this approach, a geometric model is proposed.
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Khavin, G., Zhiwen, H. (2023). Geometrical Model for Tool Wear Assessment in the Processing of Reinforced Composite. In: Cioboată, D.D. (eds) International Conference on Reliable Systems Engineering (ICoRSE) - 2022. ICoRSE 2022. Lecture Notes in Networks and Systems, vol 534. Springer, Cham. https://doi.org/10.1007/978-3-031-15944-2_14
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