Investigation of Predictive Maintenance Algorithms for Rotating Shafts Under Various Bending Loads

  • Conference paper
  • First Online:
Smart, Sustainable Manufacturing in an Ever-Changing World

Part of the book series: Lecture Notes in Production Engineering ((LNPE))

Abstract

Condition monitoring plays an important role with regard to forecasting structural failure of shafts in Advanced Manufacturing Systems (AMS). Repairs affect the downtime of machines considerably due to scheduled maintenance. The waste product of scheduled maintenance are parts that are treated as exhausted components for disposal. The disposed parts contain Residual Useful Life (RUL). Operational costs due to scheduled maintenance can be reduced through Condition Monitoring (CM) parameters that are utilized in Predictive Maintenance (PdM). The study utilizes logistic regression Machine Learning (ML) algorithm to predicting specific classification markers as a relevant step to monitor the health of a bright-steel shaft under various bending loading. Various loading conditions were monitored and compared, employing Principal Component Analysis (PCA). Predictions were tested by utilizing K-Means and DBSCAN clustering techniques. The Logistic Regression (LR) machine learning algorithm was employed to determine the prediction accuracy under various loads. A shaft was rotated under various bending loads which followed the experimental methodology of the R.R. Moore fatigue test. The goal of the experiment was to determine the prediction accuracy under various loads. Prediction scores for K-means clustering showed a overall decrease in accuracy in the increase of cluster numbers and the prediction accuracy showed increases and decreases for DBSCAN clustering with the increase of loading for various cluster selection.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Subscribe and save

Springer+ Basic
EUR 32.99 /Month
  • Get 10 units per month
  • Download Article/Chapter or Ebook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
Subscribe now

Buy Now

Chapter
EUR 29.95
Price includes VAT (Germany)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
EUR 181.89
Price includes VAT (Germany)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
EUR 235.39
Price includes VAT (Germany)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free ship** worldwide - see info
Hardcover Book
EUR 235.39
Price includes VAT (Germany)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free ship** worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Similar content being viewed by others

References

  1. Lees, A.W., Friswell, M.I.: Where next for condition monitoring of rotating machinery? Adv. Vibration Eng. 5(4), 263–277 (2006)

    Google Scholar 

  2. Guo, D., Shi, X., Wang, Y., Sun, G.: Effect of shaft manufacturing bending deviation on dynamic response of geared rotor system. Adv. Mech. Eng. 8(10), 1–13 (2016)

    Article  Google Scholar 

  3. Dong, Y., **a, T., **ao, L., **, L.: Real-time prognostic and dynamic maintenance window scheme for reconfigurable manufacturing systems. In: ASME 14th International Manufacturing Science and Engineering Conference, Fairfield (2019)

    Google Scholar 

  4. Ye, X.W., Su, Y.H., Han, J.P.: A state-of-the-art review on fatigue life assessment of steel bridges. Math. Problems Eng., 2014(Special Issue), 1–13

    Google Scholar 

  5. Lin, T.R., Tan, A.C.C., Howard, I., Pan, J., Crosby, P., Mathew, J.: Development of a diagnostic tool for condition monitoring of rotating machinery. In: Proceedings of ICOMS Asset Management Conference, Gold Coast (2011)

    Google Scholar 

  6. Li, Z.: Industry 4.0 - Potentials for Predictive Maintenance. In: 6th International Workshop of Advanced Manufacturing and Automation, Manchester (2016)

    Google Scholar 

  7. Moya, M.C.C.: The control of the setting up of a predictive maintenance programme using a system of indicators. Omega 32(1), 57–75 (2003)

    Article  Google Scholar 

  8. Koons-Stapf, A.: Condition Based Maintenance: Theory, Methodology, & Application, Reliability and Maintainability Symposium, Tarpon Springs (2015)

    Google Scholar 

  9. Leone, G.: An algorithm for data-driven prognostics based on statistical analysis of condition monitoring data on a fleet level. In: IEEE International Instrumentation and Measurement Technology Conference, Pisa (2015)

    Google Scholar 

  10. Sepahpour, B.: A Practical Educational Fatigue Testing Machine. In: 121st ASEE Annual Conference and Exposition, Indianapolis (2014)

    Google Scholar 

  11. Nogueira, R.M., Meggiolaro, M.A., Castro, J.T.P.: A Fast-Rotating Bending Fatigue Test Machine. In: 24th ABCM International Congress of Mechanical Engineering, Curitiba (2017)

    Google Scholar 

  12. Jiří, K., Kuca, K., Blazek P., Krejcar O.: Application of Artificial Neural Networks in Condition Based Predictive Maintenance, Recent. In: Developments in Intelligent Information and Database Systems, Cham, Springer International Publishing, pp. 75–86 (2016)

    Google Scholar 

  13. Saxena, A., Saad, A.: Evolving an artificial neural network classifier for condition monitoring of rotating mechanical systems. Appl. Soft Comput. 7(1), 441–454 (2007)

    Article  Google Scholar 

  14. Wang, K., Li, Z., Braaten, J., Yu, Q.: Interpretation and compensation of backlash error data in machine centers for intelligent predictive maintenance using ANNs. Adv. Manuf. 3(2), 97–104 (2015)

    Article  Google Scholar 

  15. Plante, T., Stanley, L., Nejapak, A., Yang, C.X.: Rotating machine fault detection using principal component analysis of vibration signal. Anaheim, IEEE AUTOTESTCON (2016)

    Book  Google Scholar 

  16. Ding, C., He, X.: K-means clustering via principal component analysis. In: ICML ‘04: Proceedings of the twenty-first international conference on Machine learning, New York (2004)

    Google Scholar 

  17. Arebi, L., Gu, F., Ball, A.: A comparative study of misalignment detection using a novel Wireless Sensor with conventional Wired Sensors, 25th International Congress on Condition Monitoring and Diagnostic Engineering (COMADEM 2012), Huddersfield (2012)

    Google Scholar 

  18. Saxena, M., Bannett, O.O.: Bearing fault evaluation for structural health monitoring, fault detection, failure prevention and prognosis. In: 12th International Conference on Vibration Problems, ICOVP, Guwahati (2015)

    Google Scholar 

  19. Chris D., He, X.: Cluster structure of K-means Clustering via Principal Component Analysis: Advances in Knowledge Discovery and Data Mining, pp. 414–418. Berlin, Springer (2004)

    Google Scholar 

  20. Hsu, J., Wang, Y., Lin, K., Chen, M., Hsu, J.H.: Wind turbine fault diagnosis and predictive maintenance through statistical process control and machine learning. IEEE Access 8, 23427–23439 (2020)

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to C. I. Basson .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2023 The Author(s), under exclusive license to Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Basson, C.I., Bright, G., Padayachee, J., Adali, S. (2023). Investigation of Predictive Maintenance Algorithms for Rotating Shafts Under Various Bending Loads. In: von Leipzig, K., Sacks, N., Mc Clelland, M. (eds) Smart, Sustainable Manufacturing in an Ever-Changing World. Lecture Notes in Production Engineering. Springer, Cham. https://doi.org/10.1007/978-3-031-15602-1_36

Download citation

  • DOI: https://doi.org/10.1007/978-3-031-15602-1_36

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-031-15601-4

  • Online ISBN: 978-3-031-15602-1

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics

Navigation