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Method of Simulation of the Thermal Deformation Behavior of Double-Sided Face Grinding Machines

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Proceedings of the 8th International Conference on Industrial Engineering (ICIE 2022)

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Abstract

The paper presents a technique for numerical simulation of the thermal deformation behavior of the load-bearing system of a double-sided face grinder using the Ansys. The machine tool is considered in two modes of its operation: at idle and working strokes. Spindle bearings, heat fluxes from cutting fluid, heat fluxes from main engines are presented as the main heat sources. Basic data for convective and heat fluxes were taken according to the methods used in the calculations of machine tools. To obtain adequate models, the values ​​of heat and convective fluxes were refined from experimental data for temperatures and temperature displacements. Convective heat transfer in the thermal model of the machine tool was set for 450 surfaces. Heat fluxes were specified for 161 surfaces. The simulation of the thermal behavior of the machine tool was carried out for 6 h of its operation in the Ansys. The ten-node Solid227 element was used as a typical finite element. The problem of thermoelasticity was solved in a coupled formulation. The error in calculating thermal characteristics did not exceed 0.5 ℃, the error in calculating temperature displacements did not exceed 5 µm. The results of computer simulation confirmed the experimental relationships characteristic of this group of machine tools in the positions of the left and right grinding wheel. At idle, the mutual position of the grinding wheels can be attributed to the type of deformation as “below is wider”. On the working stroke, this deformation state can be represented as “below is narrowly”.

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Acknowledgments

The study was carried out with financial support from the federal budget in 2021, a grant in the form of a subsidy for the implementation of the program of strategic academic leadership “Priority-2030” under agreements No. 075–15-2021–1171, 075–15-2021–1112.

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  1. Orenburg State University, 13, av. Pobedy, Orenburg, 460018, Russia

    I. P. Nikitina & A. N. Polyakov

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  1. I. P. Nikitina
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Correspondence to A. N. Polyakov .

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  1. Moscow Polytechnic University, Moscow, Russia

    Andrey A. Radionov

  2. Moscow Polytechnic University, Moscow, Russia

    Vadim R. Gasiyarov

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Nikitina, I.P., Polyakov, A.N. (2023). Method of Simulation of the Thermal Deformation Behavior of Double-Sided Face Grinding Machines. In: Radionov, A.A., Gasiyarov, V.R. (eds) Proceedings of the 8th International Conference on Industrial Engineering. ICIE 2022. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-031-14125-6_8

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  • DOI: https://doi.org/10.1007/978-3-031-14125-6_8

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