Abstract
The FEM (finite element method) is castoff as an alternative to the experimental process and accurately predicts a number of phenomena such as cutting force, cutting heat … in the metal machining process. This study using the B-W (Bao–Wierzbicki) ductile model with M-C (Mohr-Coulomb) condition, the suggested geometric model was able to control many parameters in cutting process of A6061 such as F (cutting force), K (chip shrinkage coefficient), M (Von-Mises). Gray optimum design is performed to control the technology factors with the objectives F, K and M being the minimum. The results show that the optimal values obtained for the cutting process are V = 1600 m/min, t = 1 mm, γ = 4°.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Similar content being viewed by others
References
Data, T.: Fracture characteristics of three metals subjected to various strains, strain rate, temperatures and pressures. Eng. Mech. 21, 31–48 (1985)
Swan, M.S.: Incorporation of a general strain-to-failure fracture criterion into a stress-based plasticity model through a time-to-failure by. Thesis Mech. Eng. - Univ. Utah, USA (2012). 90052-9
Bao, Y., Wierzbicki, T.: On fracture locus in the equivalent strain and stress triaxiality space. Int. J. Mech. Sci. 46, 81–98 (2004)
Liu, J., Bai, Y., Xu, C.: Evaluation of ductile fracture models in finite element simulation of metal cutting processes. J. Manuf. Sci. Eng. Trans. ASME 136, 1–15 (2014)
Bai, Y., Wierzbicki, T.: Application of extended Mohr-Coulomb criterion to ductile fracture. Int. J. Fract. 161, 1–20 (2010). https://doi.org/10.1007/s10704-009-9422-8
Li, Y., Wierzbicki, T., Sutton, M.A., Yan, J., Deng, X.: Mixed mode stable tearing of thin sheet AI 6061–T6 specimens: experimental measurements and finite element simulations using a modified Mohr-Coulomb fracture criterion. Int. J. Fract. 168, 53–71 (2011)
Hoa, P.T., Long, B.T., Toan, N.D., Huong, D.T., Thanh, P.D.: The effect of strain rate on chip formation and cutting process during high-speed Cutting of A6061 aluminum alloy. In: Parinov, I.A., Chang, S.-H., Long, B.T. (eds.) Advanced Materials. SPM, vol. 6, pp. 123–130. Springer, Cham (2020). https://doi.org/10.1007/978-3-030-45120-2_11
Swan, M.S.: Incorporation of a general strain-to-failure fracture criterion into a stress based plasticity model through a time to failure (2021)
Pham, T.H., Mac, T.B., Tong, V.C., Banh, T.L., Nguyen, D.T.: Simulation and experimental studies to verify the effect of cutting parameters on chip shrinkage coefficient and cutting forces in machining of A6061 aluminum alloy. Adv. Mech. Eng. 8, 1–11 (2016)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2022 The Author(s), under exclusive license to Springer Nature Switzerland AG
About this paper
Cite this paper
Pham, TH., Banh, TL., Pham, DT. (2022). Optimization of Machining Parameters Affects Chip Shrinkage Coefficient, Cutting Force, and Von-Mises When Machining Aluminum Alloy. In: Long, B.T., Kim, H.S., Ishizaki, K., Toan, N.D., Parinov, I.A., Kim, YH. (eds) Proceedings of the International Conference on Advanced Mechanical Engineering, Automation, and Sustainable Development 2021 (AMAS2021). AMAS 2021. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-99666-6_44
Download citation
DOI: https://doi.org/10.1007/978-3-030-99666-6_44
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-99665-9
Online ISBN: 978-3-030-99666-6
eBook Packages: EngineeringEngineering (R0)