Abstract
This chapter primarily focuses on food processing and its various techniques that promise to deliver fresh-like attributes with enhanced shelf-life and rich nutritional qualities. With limited resources and minimum cost of production, non-conventional processing methods play a vital role in the advancement of food processing industries. It diminishes the waste generated by conventional methods and minimizes the processing time. Besides, it also helps in drop** the cost of production by efficient use of energy. Moreover, there is the potential to re-use agro-food by-products. Therefore, it is essential to replace the present conventional processing methods (pasteurization, sterilization, dehydration and freezing) with advanced energy-efficient techniques (Food irradiation, Pulsed electric fields, High-pressure processing, membrane processing and Supercritical fluid processing) to achieve maximum output with limited resources. The chapter re-capitulates plethora of advances in technologies with a detailed overview of the energy requirements, and their role in ensuring sustainability in food processing.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Similar content being viewed by others
References
Aganovic K, Smetana S, Grauwet T, Toepfl S, Mathys A, Van Loey A, Heinz V (2017) Pilot scale thermal and alternative pasteurization of tomato and watermelon juice: an energy comparison and life cycle assessment. J Clean Prod 141:514–525
Aguilera J, Simpson R, Welti-Chanes J, Aguirre D, Barbosa-Cánovas G (2011) Food engineering interfaces. Springer, New York
Akpinar EK (2004) Energy and exergy analyses of drying of red pepper slices in a convective type dryer. Int Comm Heat and Mass Transfer 31:1165–1176
Akpinar EK, Midilli A, Bicer Y (2005) Energy and exergy of potato drying process via cyclone type dryer. Energy Convers Manag 46:2530–2552
Akpinar EK, Midilli A, Bicer Y (2006) The first and second law analyses of thermodynamic of pumpkin drying process. J Food Eng 72:320–331
Aktaş M, Khanlari A, Amini A, Şevik S (2017) Performance analysis of heat pump and infrared–heat pump drying of grated carrot using energy-exergy methodology. Energy Convers Manag 132:327–338
Altemimi A, Aziz SN, Al-HiIphy ARS, Lakhssassi N, Watson DG, Ibrahim SA (2019) Critical review of radio-frequency (RF) heating applications in food processing. Food Qual Safety 3(2):81–91. https://doi.org/10.1093/fqsafe/fyz002
Arendt E, Zannini E (2013) Cereal grains for the food and beverage industries. Woodhead Pub, Oxford, UK
Bagheri H (2020) Application of infrared heating for roasting nuts. J Food Qual 2020:1–10. https://doi.org/10.1155/2020/8813047
Brown NL, Pariser E (1975) Food science in develo** countries. Science 188:589–593. https://doi.org/10.1126/science.188.4188.589
Brown ZK, Fryer PJ, Norton IT, Bakalis S, Bridson RH (2008) Drying of foods using supercritical carbon dioxide—investigations with carrot. Innovative Food Emerg Technol 9:280–289
BudžakI S, Leko J, Jovanović K, Viszmeg J, Koški I (2019) Air source heat pump assisted drying for food applications: a mini review. Croatian J Food Sci Technol 11(1):122–130
Cassano A, Conidi C, Drioli E (2011) Clarification and concentration of pomegranate juice (Punica granatum L.) using membrane process. J Food Eng 107:366–373
Chaudhry HN, Hughes BR, Ghani SA (2012) A review of heat pipe systems for heat recovery and renewable energy applications. Renew Sust Energ Rev 16(4):2249–2259
Chizoba Ekezie F, Sun D, Han Z, Cheng J (2017) Microwave-assisted food processing technologies for enhancing product quality and process efficiency: a review of recent developments. Trends Food Sci Technol 67:58–69. https://doi.org/10.1016/j.tifs.2017.05.014
Çokgezme Ö, Sabanci S, Çevik M, Yildiz H, Icier F (2017) Performance analyses for evaporation of pomegranate juice in ohmic heating assisted vacuum system. J Food Eng 207. https://doi.org/10.1016/j.jfoodeng.2017.03.015
Coşkun S, Doymaz I, Tunçkal C, Erdoğan S (2017) Investigation of drying kinetics of tomato slices dried by using a closed loop heat pump dryer. Heat Mass Transf 53(6):1863–1871
Dincer I, Sahin AZ (2004) A new model for thermodynamic analysis of a drying process. Int J Heat Mass Transf 47:645–652
Dong W, Hu R, Chu Z, Zhao J, Tan L (2017) Effect of different drying techniques on bioactive components, fatty acid composition, and volatile profile of robusta coffee beans. Food Chem 234:121–130
Du Pisani JA (2006) Sustainable development–historical roots of the concept. Environ Sci 3:83–96. https://doi.org/10.1080/15693430600688831
Einstein D, Worrell E, Khrushch M (2001) Steam systems in industry: energy use and energy efficiency improvement potentials. Lawrence Berkeley National Laboratory. Paper LBNL-49081. online: http://repositories.cdlib.org/lbnl/LBNL-49081
Fellows P (2004) Processed foods for improved livelihoods. FAO, Rome
https://www.theconsciouschallenge.org/ecologicalfootprintbibleoverview/food-and-energy; Food, May, 2019
Fritzson A, Berntsson T (2006) Efficient energy use in a slaughter and meat processing plant—opportunities for process integration. J Food Eng 76:594–604
Goh LJ, Othman MY, Mat S, Ruslan H, Sopian K (2011) Review of heat pump systems for drying application. Renew Sust Energ Rev 15(9):4788–4796
Heinz V, Toepfl S, Knorr D (2003) Impact of temperature on lethality and energy efficiency of apple juice pasteurization by pulsed electric fields treatment. Innovative Food Sci Emerg Technol 4(2):167–175
Jiang H, Gu Y, Gou M, **a T, Wang S (2020) Radio frequency pasteurization and disinfestation techniques applied on low-moisture foods. Crit Rev Food Sci Nutr 60(9):1417–1430. https://doi.org/10.1080/10408398.2019.1573415
**jiang Z, Yaosen W (2010) Experimental study on drying high moisture paddy by heat pump dryer with heat recovery. Int J Food Eng 6
Kim E (2013) The amazing multimillion-year history of processed food. Sci Am 309:50–55. https://doi.org/10.1038/scientificamerican0913-50
Knorr D, Augustin MA, Tiwari B (2020) Advancing the role of food processing for improved integration in sustainable food chains. Front Nutr 7:1–8. https://doi.org/10.3389/fnut.2020.00034
Kumar A, Croteau S, Kutowy O (1999) Use of membranes for energy efficient concentration of dilute steams. Appl Energy 64:107–115
Kuzgunkaya EH, Hepbasli A (2007) Exergetic performance assessment of a ground-source heat pump drying system. Int J Energy Res 31:760–777
Ladha-Sabur A, Bakalis S, Fryer PJ, Lopez-Quiroga E (2019) Map** energy consumption in food manufacturing. Trends Food Sci Technol 86:270–280. https://doi.org/10.1016/j.tifs.2019.02.034
Lee E (2020) A review on applications of infrared heating for food processing in comparison to other industries. https://doi.org/10.1016/B978-0-08-100596-5.22670-X
Li H, Zhao Z, **ouras C, Stefanidis GD, Li X, Gao X (2019) Fundamentals and applications of microwave heating to chemicals separation processes. Renew Sust Energ Rev 114:109316. https://doi.org/10.1016/j.rser.2019.109316
Liu Y, Zhao KZ, Jiu M, Zhang Y (2018) A heat pump system for Lentinula edodes drying and its drying property. Therm Sci 22(4):1759–1764
Loaharanu P (1996) Irradiation as a cold pasteurization process of food. Vet Parasitol 64:71–82
Menon A, Stojceska V, Tassou SA (2020) A systematic review on the recent advances of the energy efficiency improvements in non-conventional food drying technologies. Trends Food Sci Technol 100:67–76. https://doi.org/10.1016/j.tifs.2020.03.014
Midilli A, Kucuk H (2003) Energy and exergy analyses of solar drying process of pistachio. Energy 28:539–556
Mull TE (2001) Practical guide to energy management for facilities engineers and plant managers. ASME Press, New York
Nguyen LT, Choi W, Lee SH, June S (2013) Exploring the heating patterns of multiphase foods in a continuous flow, simultaneous microwave and ohmic combination heater. J Food Eng 116:65–71
Nikmaram N, Rosentrater KA (2019) Overview of some recent advances in improving water and energy efficiencies in food processing factories. Front Nutr 6. https://doi.org/10.3389/fnut.2019.00020
Okos M, Rao N, Drecher S, Rode M, & Kozak J (1998) Energy usage in the food industry. American Council for an Energy-Efficient Economy. Online: http://www.aceee.org/pubs/ie981.htm
Onsekizoglu P, Bahceci KS, Acar MJ (2010) Clarification and the concentration of apple juice using membrane processes: a comparative quality assessment. J Membr Sci 352:160–165
Ozyurt O, Comakli O, Yilmaz M, Karsli S (2004) Heat pump use in milk pasteurization: an energy analysis. Int J Energy Res 28:833–846
Perera CO, Rahman MS (1997) Heat pump dehumidifier drying of food. Trends Food Sci Technol 8(3):75–79
Pratap Singh A, Mandal R, Shojaei M, Singh A, Kowalczewski PŁ, Ligaj M, Pawlicz J, Jarzębski M (2020) Novel drying methods for sustainable upcycling of brewers’ spent grains as a plant protein source. Sustainability 12(9):3660
Rajendran SRCK, Mason B, Doucette AA (2021) Review of membrane separation models and technologies: processing complex food-based biomolecular fractions. Food Bioprocess Technol 14:415–428. https://doi.org/10.1007/s11947-020-02559-x
Ramirez CA, Blok K, Neelis M, Patel M (2006) Adding apples and oranges: the monitoring of energy efficiency in the Dutch food industry. Energy Policy 34:1720–1735
Singh B (2013) Biofuel crop sustainability. Wiley 9781118635643, Ames
Smith R (2000) State of the art in process integration. Appl Therm Eng 20:1337–1345
Stojceska V, Atuonwu J, Tassou SA (2019) Ohmic and conventional drying of citrus products: energy efficiency, greenhouse gas emissions and nutritional properties. Energy Procedia 161:165–173. https://doi.org/10.1016/j.egypro.2019.02.076
Sun DW, Wang LJ (2001) Novel refrigeration cycles, chapter 1. In: Sun DW (ed) Advances in food refrigeration. Leatherhead Publishing, UK, pp 1–69
Sun J, Wang W, Yue Q (2016) Review on microwave-matter interaction fundamentals and efficient microwave-associated heating strategies. Materials 9:231. https://doi.org/10.3390/ma9040231
Tiwari BK, Norton T, Holden NM (2013) Sustainable food processing. Wiley, Chichester
Toepfl S, Mathys A, Heinz V, Knorr D (2006) Review: potential of high hydrostatic pressure and pulsed electric fields for energy efficiency and environmentally friendly food processing. Food Rev Intl 22:405–423
Vadivambal R, Jayas DS (2010) Non-uniform temperature distribution during microwave heating of food materials—a review. Food Bioprocess Technol 3:161–171. https://doi.org/10.1007/s11947-008-0136-0
Vaidyanathan JS, Krishnamurthy K (2020) Infrared heating for decontamination. Reference module in food science. Elsevier. https://doi.org/10.1016/B978-0-08-100596-5.22348-2
Venkatachalam SK, Thottipalayam Vellingri A, Selvaraj V (2020) Low-temperature drying characteristics of mint leaves in a continuous-dehumidified air drying system. J Food Process Eng 43(4):e13384
Walker ME, Lv Z, Masanet E (2013) Industrial steam systems and the energy-water nexus. Environ Sci Technol 47:13060–13067
Wang LJ (2008) Energy efficiency and management in food processing facilities. Taylor and Francis, Boca Raton
Wang L (2014) Energy efficiency technologies for sustainable food processing. Energ Effic 7:791–810. https://doi.org/10.1007/s12053-014-9256-8
Wang Z, Huang J, Ma S, Wang X, Sun B, Wang F, Li L, Bao Q (2021) Novel heating technologies to improve fermentation efficiency and quality in wheat products: a short review. Grain Oil Sci Technol 4(2):81–87. https://doi.org/10.1016/j.gaost.2021.01.001
Wiktor A, Singh AP, Parniakov O, Mykhailyk V, Mandal R, Witrowa-Rajchert D (2020) PEF as an alternative tool to prevent thermolabile compound degradation during dehydration processes. In: Pulsed electric fields to obtain healthier and sustainable food for tomorrow. Academic, pp 155–202
Yang J, Bingol G, Pan Z, Brandl MT, McHugh TH, Wang H (2010) Infrared heating for dry-roasting and pasteurization of almonds. J Food Eng 101:273–280
Zimparov V (2002) Energy conservation through heat transfer enhancement techniques. Int J Energy Res 26:675–696
Zlatanović I, Komatina M, Antonijević D (2017) Experimental investigation of the efficiency of heat pump drying system with full air recirculation. J Food Process Eng 40(2):e12386
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2022 The Author(s), under exclusive license to Springer Nature Switzerland AG
About this chapter
Cite this chapter
Pratap-Singh, A., Noore, S., Mandal, R., Singh, A. (2022). Sustainable Processing Through Efficient Use of Energy and Minimizing Waste Production. In: Režek Jambrak, A. (eds) Nonthermal Processing in Agri-Food-Bio Sciences. Food Engineering Series. Springer, Cham. https://doi.org/10.1007/978-3-030-92415-7_26
Download citation
DOI: https://doi.org/10.1007/978-3-030-92415-7_26
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-92414-0
Online ISBN: 978-3-030-92415-7
eBook Packages: Biomedical and Life SciencesBiomedical and Life Sciences (R0)