Sustainable Green-Based Composites from Renewable Resources in Textile: Industrial Cotton Wastes

  • Chapter
  • First Online:
Sustainability in the Textile and Apparel Industries

Abstract

Cotton is the most generally used fiber in the textile industry and it is utilized in all areas of textiles. The amount of cotton production is approximately four to five million tons annually on a global scale.

Waste cotton fibers can be reused even after being disposed of. In the apparel industry, a large majority of cotton wastes are recovered as recycled yarns. However, waste cotton fıbers with the dimensions of 0.10 and 0.50 mm is not processed for the manufacturing of recycled yarns.

Nowadays, the field of development of composite from cotton waste paved a way for increased research studies because of the properties of cotton waste such as cost-effective, profitable, reusable, renewable, environmentally friendly, and sustainable.

In this study, between ~0.10 and ~0.50 mm in length of cotton waste fiber is obtained from the recycling yarn factory. Five percent, 10%, and 15% different ratios of cotton waste in recycled polypropylene (r-PP) were blended. The blends were produced by the twin-screw extruder. The composites were tested in terms of mechanical properties (tensile strength, elongation, yield strength, Izod impact strength, and elasticity modules), Melt Flow Index (MFI), Vicat softening point temperature, and hardness.

Results of cotton waste/recycled polypropylene composites which is shown an increasing cotton waste percentages are evolved mechanical properties, especially elasticity modules.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Subscribe and save

Springer+ Basic
EUR 32.99 /Month
  • Get 10 units per month
  • Download Article/Chapter or Ebook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
Subscribe now

Buy Now

Chapter
EUR 29.95
Price includes VAT (Germany)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
EUR 117.69
Price includes VAT (Germany)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
EUR 160.49
Price includes VAT (Germany)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free ship** worldwide - see info
Hardcover Book
EUR 160.49
Price includes VAT (Germany)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free ship** worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Similar content being viewed by others

References

  1. Ouda OKM, Raza SA, Nizami AS et al (2016) Waste to energy potential: a case study of Saudi Arabia. Renew Sustain Energy Rev 61:328–340. https://doi.org/10.1016/j.rser.2016.04.005

    Article  Google Scholar 

  2. https://www.worldbank.org/en/topic/urbandevelopment/brief/solid-waste-management. Accessed 1 Oct 2019

  3. Umar M, Shaker K, Ahmad S, Nawab Y, Umair M, Maqsood M (2017) Investigating the mechanical behavior of composites made from textile industry waste. J Text Inst 108(5):835–839. https://doi.org/10.1080/00405000.2016.1193982

    Article  Google Scholar 

  4. https://www.reinforcer.com/en/category/detail/A-Review-of-the-Global-Composites-Market-and-Turkish-Composites-Market/61/350/0. Accessed 2 Oct 2019

  5. https://www.lucintel.com/composites-industry.aspx. Accessed 30 Sept 2019

  6. Pozzi A, Sepe R (2012) Mechanical properties of woven natural fiber reinforced composites. In: ECCM15—15th European Conference on Composite Materials, Venice, Italy, 24-28 June 2012

    Google Scholar 

  7. Araújo RS, Rezende CC, Marques MFV (2017) polypropylene-based composites reinforced with textile wastes. J Appl Polym Sci 134:45060/1–45060/10

    Article  Google Scholar 

  8. Mwaikambo LY, Martuscelli E, Avella M (2000) Kapok/cotton fabric–polypropylene composites. Polym Test 19:905–918

    Article  Google Scholar 

  9. Petrucci R, Nisini E, Puglia D, Sarasini F, Rallini M, Santulli C, Minak G, Kenny JM (2015) Tensile and fatigue characterization of textile cotton waste/polypropylene laminates. Compos Part B Eng 81:84–90

    Article  Google Scholar 

  10. Chuayjuljit S, Palasuth K (2012) Utilization of microcrystalline cellulose prepared from cotton waste as reinforcement in polypropylene composites. In Advanced Materials Research (Vol. 488, pp. 696–700). Trans Tech Publications.

    Google Scholar 

  11. Kimura T, Kataoka Y, Kondo Y, Takahashi T (2000) Injection Molding and Material Property of Biodegradable Composite Using Waste of Cotton Fiber as Reinforcement. J Soc Mater Sci Jpn 49(1):111. https://doi.org/10.2472/jsms.49.111

    Article  Google Scholar 

  12. Jung Kim S, Bok Moon J, Hyun Kim G, Sik Ha C (2008) Mechanical properties of polypropylene/natural fiber composites: comparison of wood fiber and cotton fiber. Polym Testing 27(7):801–806

    Article  Google Scholar 

  13. Seung Yang H, Wolcott MP, Soo Kim H, Kim S, Joong Kim H (2006) Properties of lignocellulosic material filled polypropylene bio-composites made with different manufacturing processes. Polym Testing 25(5):668–676

    Article  Google Scholar 

  14. Panaitescu DM, Iorga MD, Serban S, Frone AN (2010) Composite materials of polypropylene and waste jute fibers. Mater Plast 47(1):1

    Google Scholar 

  15. Bourmaud A, Baley C (2007) Investigations on the recycling of hemp and sisal fibre reinforced polypropylene composites. Polym Degrad Stab 92(6):1034–1045

    Article  Google Scholar 

  16. Vidal R, Martinez P, Garrain D (2009) Life cycle assessment of composite materials made of recycled thermoplastics combined with rice husks and cotton linters. Int J Life Cycle Assess 14(1):73–82

    Article  Google Scholar 

  17. Drochytka R, Zach J, Korjenic A, Hroudova J (2013) Improving the energy efficiency in buildings while reducing the waste using autoclaved aerated concrete made from power industry waste. Energ Buildings 58:319–323

    Article  Google Scholar 

  18. Kumar Thakur V, Kumari Thakur M, Kumar Gupta R (2014) Review: raw natural fiber–based polymer composites. Int J Polym Anal Charact 19:256–271

    Article  Google Scholar 

  19. Bourmaud A, Beaugrand J, Shah DU, Placet V, Baley C (2018) Towards the design of high-performance plantfibre composites. Prog Mater Sci 97:347–408

    Article  Google Scholar 

  20. Gurunathan T, Mohanty S, Nayak NK (2015) A review of the recent developments in biocomposites based on natural fibres and their application perspectives. Compos Part A Appl Sci Manuf 77:1–25

    Article  Google Scholar 

  21. Akil HM, Omar MF, Mazuki AAM, Safiee S, Ishak ZAM, Abu Bakar A (2011) Review Kenaf fiber reinforced composites: a review. Mater Des 32:4107–4121

    Article  Google Scholar 

  22. Mukhtar I, Leman Z, Ishak MR, Zainudin ES (2016) Sugar palm fibre and its composites: a review of recent developments. BioRes 11(4):10756–10782

    Article  Google Scholar 

  23. Sathishkumar TP, Naveen J, Satheeshkumar S (2014) Hybrid fiber reinforced polymer composites – a review, Journal of Reinforced Plastics and Composites,33(5):454–471.

    Google Scholar 

  24. Ramesh M, Palanikumar K, Hemachandra Reddy K (2017) Plant fibre based bio-composites: sustainable and renewable green materials. Renew Sustain Energy Rev 79:558–584559

    Article  Google Scholar 

  25. Sanjay MR, Madhu P, Jawaid M, Senthamaraikannan P, Senthil S, Pradeep S (2018) Characterization and properties of natural fiber polymer composites: a comprehensive review. J Clean Prod 172:566–581

    Article  Google Scholar 

  26. Ramamoorthym SK, Skrifvars M, Persson A (2015) A review of natural fibers used in biocomposites: plant, animal and regenerated cellulose fibers. Polym Rev 55(1):107–162. https://doi.org/10.1080/15583724.2014.971124

    Article  Google Scholar 

  27. Peças P, Carvalho H, Salman H, Leite M (2018) Natural fibre composites and their applications: a review. Journal of Composites Science, 2(4), 66.

    Google Scholar 

  28. Becerra CF, Montory JS, Vega-Lara J, Norambuena-Contreras J (2016) New biobased composite material using bark fibres eucalyptus. In: Proceedings of the 13th Pacific rim bio-based composite symposium

    Google Scholar 

  29. Onyeagoro GN, Enyiegbulam ME (2012) Physico-mechanical properties of cellulose acetate butyrate/yellow poplar wood fiber composites as a function of fiber aspect ratio, fiber loading, and fiber acetylation. Int J Basic Appl Sci 1(2):385–397

    Article  Google Scholar 

  30. Ferdous S, Hossain Md S (2017) Natural Fibre Composite (NFC): new gateway for jute, kenaf and ALLIED fibres in automobiles and infrastructure sector. World J Res Rev 5(3):35–42

    Google Scholar 

  31. Thakur VK, Singha AS, Thakur MK (2013) Ecofriendly biocomposites from natural fibers: mechanical and weathering study. Int J Polym Anal Charact 18(1):64–72

    Article  Google Scholar 

  32. Wendel JF, Grover CE (2015) Taxonomy and evolution of the cotton genus, Gossypium. In: Fang DD, Percy RG (eds) Cotton, 2nd edn. ASA-SSSA-CSSA, Madison, pp 25–44

    Chapter  Google Scholar 

  33. Goldwaith FG, Guthrie JD (1954) In: Mauersberger HR (ed) Matthew’s Textile Fibers. Wiley, New York

    Google Scholar 

  34. Hearle JWS (2007) 2-Physical structure and properties of cotton. Cotton.

    Google Scholar 

  35. Varshney VK, Naithani S (2001) Chemical functionalization of cellulose derived from nonconventional sources. In: Kalia S (ed) Cellulose fibers: bio and nano polymer composites. Springer, Heidelberg, pp 43–60

    Google Scholar 

  36. Sjostrom E (1993) Wood chemistry: fundamentals and applications, 2nd edn. Academic Press, California

    Google Scholar 

  37. http://www.zmo.org.tr/genel/bizden_detay.php?kod=30467&tipi=17&sube=0. Accessed 15 June 2019

  38. http://www.upk.org.tr/User_Files/editor/file/pamuksektorraporu.pdf. Accessed 17 June 2019

  39. Nawab Y, Hussain T, Ashraf M, Ahmad S, Ali Z, Abdul Basit M (2016) Textile engineering: an introduction. Walter de Gruyter GmbH, Berlin

    Book  Google Scholar 

  40. Lotfi A, Li H, Dao DV, Prusty G (2019) Natural fiber–reinforced composites: A review on material, manufacturing, and machinability. Journal of Thermoplastic Composite Materials, 0892705719844546.

    Google Scholar 

  41. Sonar T, Patil S, Deshmukh V, Acharya R (2015). Natural Fiber Reinforced Polymer Composite Material-A Review. IOSR Journal of Mechanical and Civil Engineering, 2278-1684.

    Google Scholar 

  42. Latif R, Wakeel S, Zaman Khan N, Noor Siddiquee A, Lal Verma S, Akhtar Khan Z. (2019) Surface treatments of plant fibers and their effects on mechanical properties of fiber-reinforced composites: A review. Journal of Reinforced Plastics and Composites, 38(1), 15–30.

    Google Scholar 

  43. Pintiaux T, Viet D, Vandenbossche V, Rigal L, Rouilly A (2015) Binderless materials obtained by thermo-compressive processing of lignocellulosic fibers: a comprehensive review. BioResources 10(1):1915–1963

    Google Scholar 

  44. Sandin G, Peters GM (2017) Environmental impact of textile reuse and recycling—a review. J Clean Prod 184:353–365

    Article  Google Scholar 

  45. https://www.cottonworks.com/topics/sustainability/cotton-sustainability/recycled-cotton/. Accessed 11 Oct 2019

  46. Güngör A, Palamutcu S, İkiz Y (2007) Bir Bornozun Yaşam Döngü Değerlendirmesi. Ulusal Üretim Araştırmaları Sempozyumu, Ankara, 15–17.

    Google Scholar 

  47. Hinrichsen D (1987) Our common future: a reader’s guide. The ‘Brundtland Report’ explained. Earthscan, London

    Google Scholar 

  48. Umar M, Shaker K, Ahmad S et al (2017) Investigating the mechanical behavior of composites made from textile industry waste. J Text Inst 108(5):835–839

    Article  Google Scholar 

  49. Kissel WJ, Han JH, Meyer JA (2003) Polypropylene: structure, properties, manufacturing processes, and applications. In: Karian HG (ed) Handbook of polypropy1ene and polypropylene composites, 2nd edn. Marcel Dekker, New York

    Google Scholar 

  50. Bodur MS (2016) Doğal Lif Takviyeli Kompozitlerde Lif/Matris Ara Yüzey İyileştirme Çalışmaları Ve Çevresel Koşullara Göre Karakterizasyonu. PhD thesis, İstanbul

    Google Scholar 

  51. Tasdemir M, Kocak D, Usta I, Akalin M, Merdan N (2007) Properties of polypropylene composite produced with silk and cotton fiber waste as reinforcement. Int J Polym Mater 56:1155–1165

    Article  Google Scholar 

  52. Karnani R, Krishnan M, Narayan R (1997) Biofiber reinforced polypropylene composites. Polym Eng Sci 37(2):476–483

    Article  Google Scholar 

  53. Mirza FA, Rasel SM, Afsar AM, Kim BS, Song JI (2010) Injection molding and mechanical properties evaluation of short jute fiber polypropylene reinforced composites. WIT Trans Built Environ 112:301–308

    Article  Google Scholar 

  54. Srinivas K, Lakshumu Naidu A, Raju Bahubalendruni MVA (2017) A review on chemical and mechanical properties of natural fiber reinforced polymer composites. Int J Perform Eng 13(2):189–200

    Google Scholar 

  55. Kasim AN, Selamat MZ, Daud MAM, Yaakob MY, Putra A, Sivakumar A (2016) Mechanical properties of polypropylene composites reinforced with alkaline treated pineapple leaf fibre from Josapine cultivar. Int J Autom Mech Eng 13(1):3157–3167

    Article  Google Scholar 

  56. Soleimani M, Tabil L, Panigrahi S, Opoku A (2008) The effect of fiber pretreatment and compatibilizer on mechanical and physical properties of flax fiber-polypropylene composites. J Polym Environ 16(1):74–82

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Cigdem Gul .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2020 Springer Nature Switzerland AG

About this chapter

Check for updates. Verify currency and authenticity via CrossMark

Cite this chapter

Kocak, E.D., Tasdemir, M., Gul, C. (2020). Sustainable Green-Based Composites from Renewable Resources in Textile: Industrial Cotton Wastes. In: Muthu, S.S., Gardetti, M.A. (eds) Sustainability in the Textile and Apparel Industries. Sustainable Textiles: Production, Processing, Manufacturing & Chemistry. Springer, Cham. https://doi.org/10.1007/978-3-030-38013-7_3

Download citation

Publish with us

Policies and ethics

Navigation