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Influence of Tool Geometry on the Stress–Strain State of Cylindrical Parts in Reversible Surface Plastic Deformation

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Abstract

The finishing and hardening of shafts and axles by reversible surface plastic deformation is considered. A finite-element model of the stress–strain state in the surface layer of cylindrical parts is developed by 3D design and simulation, taking account of the tool geometry. Decrease in the profile radius, roller diameter, and workpiece diameter increases the short-term stress and residual stress in the surface layer. The final result of the analysis is the optimal distance between the vertices of a dual-radius roller ensuring maximum stress, other conditions being equal.

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Correspondence to S. A. Zaides or N. Huu Hai.

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Translated by B. Gilbert

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Zaides, S.A., Hai, N.H. Influence of Tool Geometry on the Stress–Strain State of Cylindrical Parts in Reversible Surface Plastic Deformation. Russ. Engin. Res. 43, 1088–1094 (2023). https://doi.org/10.3103/S1068798X23090277

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  • DOI: https://doi.org/10.3103/S1068798X23090277

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