Abstract
304L H-shaped stainless steel is used as the support frame of the passive residual heat removal heat exchanger (PRHR HX) in a nuclear fission reactor. The extrusion process is adopted to manufacture the 304L H-shaped stainless steel. Finite element method simulation is herein used to analyze metal flow characteristics, optimize the extrusion die, and predict the extrusion force at different temperatures and speeds. A Φ400-mm container and Φ388-mm forging billet are selected, and the 304L H-shaped stainless steel is successfully manufactured using a Germany SMS 60 MN horizontal extruder. The mechanical properties and microstructure of the manufactured 304L H-shaped stainless steel meet the requirements of the PRHR HX, and the surfaces of the product pass the dye penetration test. The H-shaped stainless steels are used in Haiyang nuclear power plant in Shandong Province.
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs41365-019-0591-5/MediaObjects/41365_2019_591_Fig1_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs41365-019-0591-5/MediaObjects/41365_2019_591_Fig2_HTML.jpg)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs41365-019-0591-5/MediaObjects/41365_2019_591_Fig3_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs41365-019-0591-5/MediaObjects/41365_2019_591_Fig4_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs41365-019-0591-5/MediaObjects/41365_2019_591_Fig5_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs41365-019-0591-5/MediaObjects/41365_2019_591_Fig6_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs41365-019-0591-5/MediaObjects/41365_2019_591_Fig7_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs41365-019-0591-5/MediaObjects/41365_2019_591_Fig8_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs41365-019-0591-5/MediaObjects/41365_2019_591_Fig9_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs41365-019-0591-5/MediaObjects/41365_2019_591_Fig10_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs41365-019-0591-5/MediaObjects/41365_2019_591_Fig11_HTML.jpg)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs41365-019-0591-5/MediaObjects/41365_2019_591_Fig12_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs41365-019-0591-5/MediaObjects/41365_2019_591_Fig13_HTML.jpg)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs41365-019-0591-5/MediaObjects/41365_2019_591_Fig14_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs41365-019-0591-5/MediaObjects/41365_2019_591_Fig15_HTML.jpg)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs41365-019-0591-5/MediaObjects/41365_2019_591_Fig16_HTML.png)
Similar content being viewed by others
References
J.S. Wan, S.F. Wu, A. Nuerlan et al., Dynamic modeling of AP1000 steam generator for control system design and simulation. Ann. Nucl. Energy 109, 648–657 (2017). https://doi.org/10.1016/j.anucene.2017.05.016
S.J. Rose, J.N. Wilson, N. Capellan et al., Minimization of actinide waste by multi-recycling of thoriated fuels in the EPR reactor. Ann. Nucl. Energy 38, 2619–2624 (2011). https://doi.org/10.1016/j.anucene.2011.06.029
D.C. Sun, Y. Li, Z. ** et al., Experimental evaluation of safety performance of emergency passive residual heat removal system in HPR1000. Nucl. Eng. Des. 318, 54–60 (2017). https://doi.org/10.1016/j.nucengdes.2017.04.003
D.G. Lu, Y.H. Zhang, Z.Y. Wang et al., Numerical and experimental investigation on the baffle design in secondary side of the PRHR HX in AP1000. Ann. Nucl. Energy 94, 359–368 (2016). https://doi.org/10.1016/j.anucene.2016.04.003
W. Karlsen, G. Diego, B. Devrient, Localized deformation as a key precursor to initiation of intergranular stress corrosion cracking of austenitic stainless steels employed in nuclear power plants. J. Nucl. Mater. 406, 138–151 (2010). https://doi.org/10.1016/j.jnucmat.2010.01.029
V. Shankar Rao, J. Lim, I. Soon Hwang, Analysis of 316L stainless steel pipe of lead–bismuth eutectic cooled thermo-hydraulic loop. Ann. Nucl. Energy 48, 40–44 (2012). https://doi.org/10.1016/j.anucene.2012.05.009
S.L. Wang, B. Yang, M.X. Zhang et al., Numerical simulation and experimental verification of microstructure evolution in large forged pipe used for AP1000 nuclear power plants. Ann. Nucl. Energy 87, 176–185 (2016). https://doi.org/10.1016/j.anucene.2015.07.042
Y.H. Zhang, D.G. Lu, Z.Y. Wang et al., Experimental investigation on pool-boiling of C-shape heat exchanger bundle used in PRHR HX. Appl. Therm. Eng. 114, 186–195 (2017). https://doi.org/10.1016/j.applthermaleng.2016.11.185
Z.F. Cai, J.M. Zhao, P. Zhao et al., Manufacture of W-shaped stainless steel and square shaped stainless steel to be used as the support for AP1000 passive residual heat removal heat exchanger. China Nucl. Power 7, 240–244 (2014). (in Chinese)
L. Wang, X.J. Xu, The welding for AP1000 passive residual heat removal heat exchanger. Boiler Manuf. 6, 39–42 (2015). (in Chinese)
L. Wang, Analysis of the key manufacturing process for AP1000 china-made passive residual heat removal heat exchanger. Press. Vessel Technol. 29, 39–42 (2012). (in Chinese)
S. Hansson, T. Jansson, Sensitivity analysis of a finite element model for the simulation of stainless steel tube extrusion. J. Mater. Process. Technol. 210, 1386–1396 (2010). https://doi.org/10.1016/j.jmatprotec.2010.03.028
C.Y. Liu, R.J. Zhang, Y.N. Yan et al., Lubrication behavior of the glass lubricated hot extrusion process. J. Mech. Eng. 47, 127–134 (2011). https://doi.org/10.3901/JME.2011.20.127
B. Ravi Kumar, S. Sharma, B.P. Kashyap et al., Ultrafine grained microstructure tailoring in austenitic stainless steel for enhanced plasticity. Mater. Des. 68, 63–71 (2015). https://doi.org/10.1016/j.matdes.2014.12.014
H. Mirzadeh, M.H. Parsa, D. Ohadi, Hot deformation behavior of austenitic stainless steel for a wide range of initial grain size. Mater. Sci. Eng. A Struct. 569, 54–60 (2013). https://doi.org/10.1016/j.msea.2013.01.050
Acknowledgements
The research presented in this paper is partially funded by the Stainless steel tube branch company, Taiyuan Iron & Steel (Group) CO. LTD. The 304L stainless billet and extrusion productive experiment condition are provided by them. The authors also thank laboratory engineer **ao-Wen Zhang for his assistance in conducting the tensile tests and metallographic test at the Technology Center Laboratory, Taiyuan Iron & Steel (Group) CO. LTD.
Author information
Authors and Affiliations
Corresponding author
Additional information
This work was supported by the State Key Laboratory for Mechanical Behavior of Materials (No. 20171909).
Rights and permissions
About this article
Cite this article
Tuo, LF., Zhou, GS., Yu, ZQ. et al. Extrusion process of 304L H-shaped stainless steel used in passive residual heat removal heat exchanger. NUCL SCI TECH 30, 61 (2019). https://doi.org/10.1007/s41365-019-0591-5
Received:
Revised:
Accepted:
Published:
DOI: https://doi.org/10.1007/s41365-019-0591-5