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Inverse Calculation of Interfacial Heat Transfer Coefficient during Solidification of Circular Cast Steel Castings by No-Bake Furan Resin Bonded Sand Casting

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Abstract

In recent years, numerical simulations have been playing an increasingly important role in the process of casting optimization. The reliability and validity of numerical simulation results are significantly determined by the accuracy setting of the interfacial heat transfer coefficient (IHTC). In this paper, the change law of IHTC between ring type castings and cores under different conditions is systematically investigated by using the Beck inverse algorithm, numerical simulation method and temperature field measurement data with AISI1045 steel as casting material and no-bake furan resin bonded sand as core material. The results show that the change of IHTC with time is in the form of “bimodal” after the cavity is poured, and the value increases rapidly to the maximum after pouring, and then decreases gradually to the minimum, followed by a slow increase and slow decrease process. The accuracy of the calculated IHTC was verified by using Procast software.

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Acknowledgements

This work was supported by Scientific Research Funding Project of Liaoning Education Department (No: LJKZ0118)

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Authors and Affiliations

  1. School of Materials Science and Engineering, Shenyang University of Technology, Shenyang, 110870, China

    Wei Zhang, Cheng-Yun Wang, Ying-Lei Ren, Qing-Feng Li, Qing-Chun **ang & Ke-Qiang Qiu

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  1. Wei Zhang
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  2. Cheng-Yun Wang
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  3. Ying-Lei Ren
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  4. Qing-Feng Li
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  5. Qing-Chun **ang
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Contributions

WZ contributed to investigation, formal analysis, and writing—original draft. C-YW contributed to investigation, experiment, and data analysis. Q-FL contributed to investigation and formal analysis. Y-LR contributed to conceptualization and writing—review and editing. Q-CX contributed to resources, methodology, conceptualization, and supervision. K-QQ contributed to resources, methodology, conceptualization, and supervision.

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Correspondence to Qing-Chun **ang or Ke-Qiang Qiu.

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Zhang, W., Wang, CY., Ren, YL. et al. Inverse Calculation of Interfacial Heat Transfer Coefficient during Solidification of Circular Cast Steel Castings by No-Bake Furan Resin Bonded Sand Casting. Inter Metalcast 17, 2128–2137 (2023). https://doi.org/10.1007/s40962-022-00874-x

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