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A mathematical model for load distribution of planetary roller screw with pitch deviation

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Abstract

In this work, a mathematical model for load distribution of planetary roller screw mechanism with pitch deviation is proposed. The load distribution coefficient on the screw–roller and nut–roller sides is determined based on the relationship between axial contact stiffness, axial contact deformation and axial load. The presented model considers the variations of the axial clearance and contact state caused by the pitch deviation and is verified by comparing with the published model. Furthermore, the effects of one-thread pitch deviation, multi-thread pitch deviation and axial applied load on the load distribution coefficient of planetary roller screw mechanism are investigated. The results show that reducing the pitch deviation and increasing the axial applied load are conducive to improve the uniformity of load distribution and avoid the empty load of thread pairs. It is found that the increase of axial applied load is beneficial to reduce the load distribution fluctuation of planetary roller screw mechanism with pitch deviation.

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Abbreviations

A :

Cross-sectional area of threaded shaft (mm2)

a :

The thickness of thread root (mm)

b :

The thickness of thread (mm)

c :

The root height of thread (mm)

D 0 :

The outer diameter of hollow cylinder of internal thread (mm)

d :

The effective diameter of thread (mm)

E :

Elastic modulus (MPa)

E ij :

Difference of axial contact deformation between thread pairs i and j (mm)

\(\tilde{E}_{ij}^{{}}\) :

Difference of axial contact deformation between thread pairs i and j with pitch deviation (mm)

F a :

Axial applied load bearing by single roller (N)

F n i :

Normal contact force of thread pair i (N)

F r :

Radial load bearing by thread (N)

k b :

Threaded shaft section stiffness (N/mm)

k t :

Thread stiffness (N/mm)

k i :

Axial contact stiffness of thread without pitch deviation (N/mm)

\(k_{c}^{{{\text{sr}}}}\) :

Total equivalent axial contact stiffness in screw–roller side (N/mm)

P :

Thread pitch without pitch deviation (mm)

\({P}_{i}^{e}\) :

Thread pitch with pitch deviation (mm)

z :

Roller number

κ i :

Load distribution coefficient of thread pair i with pitch deviation

α :

Half thread angle (°)

β r :

Helical angle of roller thread (°)

δ e :

Axial contact deformation of thread pairs with pitch deviation (mm)

δ i :

Axial contact deformation of thread without pitch deviation (mm)

δ mr c :

Normal contact deformation of thread pair (mm)

δ rc - a :

Axial contact deformation (mm)

δ sr :

Total equivalent axial contact deformation in screw–roller side (mm)

δ y 1 :

Bending deformation (mm)

δ y 2 :

Shearing deformation (mm)

δ y 3 :

Root incline deformation (mm)

δ y 4 :

Root shear deformation (mm)

δ y 5 :

Deformation caused by radial load (mm)

δ y 5 - i :

Deformation caused by radial load for internal thread (mm)

δ y 5 - o :

Deformation caused by radial load for external thread (mm)

δ * :

Contact parameter

ɛ p :

Pitch deviation (mm)

μ :

Poisson’s ratio of material

Σρ :

Sum of curvatures of two contact surfaces

i,j :

The number of thread pairs

m(m = s, n):

Screw or nut

t(t = s, n, r):

Screw, nut or roller

sr:

Screw–roller side

nr:

Nut–roller side

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Acknowledgements

This work was supported by the National Natural Science Foundation of China (Grant No. 52171315) and China State Shipbuilding Corporation Limited-Shanghai Jiaotong University Marine Equipment Prospective Innovation Joint Fund (Grant No. 2022-3-B1).

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Correspondence to Yi Cui.

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Deng, P., **ng, M., Lin, J. et al. A mathematical model for load distribution of planetary roller screw with pitch deviation. J Braz. Soc. Mech. Sci. Eng. 45, 547 (2023). https://doi.org/10.1007/s40430-023-04453-x

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