Abstract
Recent developments in reinforced plastics for a range of engineering applications have utilized natural fiber mat as a reinforcing material. The goal of the current work is to create a biocomposite material by adding a natural fiber mat with polymer. Areca fiber mats were combined with epoxy to fabricate five areca fiber mat-based biocomposites via the hand lay-up technique. These areca fiber mats were reinforced with epoxy in the number of mat layers or weight of fiber mat varying (0, 1, 2, 3, and 4). Tensile, flexural, and impact strengths of the manufactured areca fiber mat composite were investigated. We used SEM to conduct a morphological examination on specimens that had undergone tensile and flexural fracture. The thermogravimetric analysis (TGA) method was used to study the thermal strength of the novel areca fiber mat composites. We also conducted experiments on water absorption and biodegradability. The results indicated that the morphologies of the composites enhanced the mechanical characteristics by increasing the bonding between the epoxy and areca fiber mat. The three-layer areca fiber mat composite has better mechanical strength (tensile 41.8 MPa, flexural 192 MPa, and impact 2.9 J) and thermal qualities (highest thermal stability 17.9 %) than the other four composites. SEM scans also support the areca fiber mat composite.
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs13399-024-05878-7/MediaObjects/13399_2024_5878_Fig1_HTML.jpg)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs13399-024-05878-7/MediaObjects/13399_2024_5878_Fig2_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs13399-024-05878-7/MediaObjects/13399_2024_5878_Fig3_HTML.jpg)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs13399-024-05878-7/MediaObjects/13399_2024_5878_Fig4_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs13399-024-05878-7/MediaObjects/13399_2024_5878_Fig5_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs13399-024-05878-7/MediaObjects/13399_2024_5878_Fig6_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs13399-024-05878-7/MediaObjects/13399_2024_5878_Fig7_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs13399-024-05878-7/MediaObjects/13399_2024_5878_Fig8_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs13399-024-05878-7/MediaObjects/13399_2024_5878_Fig9_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs13399-024-05878-7/MediaObjects/13399_2024_5878_Fig10_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs13399-024-05878-7/MediaObjects/13399_2024_5878_Fig11_HTML.png)
References
Akter M, Uddin MH, Tania IS (2022) Biocomposites based on natural fibers and polymers: a review on properties and potential applications. J Reinf Plast Compos 41(17–18):705–742
Suresh S, Sudhakara D, Vinod B (2019) Investigation of bio-waste natural fiber–reinforced polymer hybrid composite: effect on mechanical and tribological characteristics of biodegradable composites. Mech Soft Mater 1(1):12
Summerscales J, Dissanayake NP, Virk AS, Hall W (2010) A review of bast fibres and their composites. Part 1–fibres as reinforcements. Compos Part A: Appl Sci Manuf 41(10):1329–1335
Denisov IG, Grinkova YV, Lazarides AA, Sligar SG (2004) Directed self-assembly of monodisperse phospholipid bilayer Nanodiscs with controlled size. J Amer Chem Soc 126(11):3477–3487
Srinivasa CV, Arifulla A, Goutham N, Santhosh T, Jaeethendra HJ, Ravikumar RB, Anil SG, Kumar DS, Ashish J (2011) Static bending and impact behaviour of areca fibers composites. Mater Des 32(4):2469–2475
Panjwani M, Rapolu Y, Chaudhary M, Gulati M, Razdan K, Dhawan A, Sinha VR (2023) Biodegradable sanitary napkins—a sustainable approach towards menstrual and environmental hygiene. Biomass Convers Biorefin 13(12):1–16
Dittenber DB, GangaRao HV (2012) Critical review of recent publications on use of natural composites in infrastructure. Compos Part A: Appl Sci Manuf 43(8):1419–1429
Dev B, Rahman A, Alam R, Repon R, Nawab Y (2023) Map** the progress in natural fiber reinforced composites: preparation, mechanical properties, and applications. Polym Compos 44(7):3748–3788
Khalid MY, Al Rashid A, Arif ZU, Ahmed W, Arshad H, Zaidi AA (2021) Natural fiber reinforced composites: sustainable materials for emerging applications. Results Eng 11:100263
Balaji A, Arunkumar S, Madhanagopal A, Purushothaman R (2023) Coir/banana hybrid composites reinforced with poly vinyl ester for mechanical, water absorption and thermal characterization. Biomass Convers Biorefin 13(12):1–8
Dev B, Rahman MA, Repon MR, Rahman MM, Haji A, Nawab Y (2023) Recent progress in thermal and acoustic properties of natural fiber reinforced polymer composites: preparation, characterization, and data analysis. Polym Compos 44(11):7235–7297
Jalil MA, Moniruzzaman M, Parvez MS, Siddika A, Gafur MA, Repon MR, Hossain MT (2021) A novel approach for pineapple leaf fiber processing as an ultimate fiber using existing machines. Heliyon 7(8):e07861
Alim MA, Moniruzzaman M, Hossain MM, Repon MR, Hossain I, Jalil MA (2022) Manufacturing and compatibilization of binary blends of superheated steam treated jute and poly (lactic acid) biocomposites by melt-blending technique. Heliyon 8(8):e09923
Mishfa KF, Alim MA, Repon MR, Habibullah MD, Tonmoy MAH, Jurkonienė S, Shukhratov S (2024) Preparation and characterization of snake plant fiber reinforced composite: a sustainable utilization of biowaste. SPE Polymers 5(1):35–44
Saba N, Paridah MT, Jawaid M (2015) Mechanical properties of kenaf fibre reinforced polymer composite: a review. Constr Build Mater 76:87–96
Chee SS, Jawaid M, Sultan MTH, Alothman OY, Abdullah LC (2019) Thermomechanical and dynamic mechanical properties of bamboo/woven kenaf mat reinforced epoxy hybrid composites. Compos Part B: Eng 163:165–174
Dhanalakshmi S, Ramadevi P, Basavaraju B (2017) A study of the effect of chemical treatments on areca fiber reinforced polypropylene composite properties. Sci Eng Compos Mater 24(4):501–520
Birniwa AH, Abdullahi SSA, Ali M, Mohammad REA, Jagaba AH, Amran M, Avudaiappan S, Maureira-Carsalade N, Flores EIS (2023) Recent trends in treatment and fabrication of plant-based fiber-reinforced epoxy composite: a review. J Compos Sci 7(3):120
Balaji A, Kannan S, Purushothaman R, Mohanakannan S, Maideen AH, Swaminathan J, Karthikeyan B, Premkumar P (2022) Banana fiber and particle-reinforced epoxy biocomposites: mechanical, water absorption, and thermal properties investigation. Biomass Convers Biorefinery 1–11
Nopparut A, Amornsakchai T (2016) Influence of pineapple leaf fiber and it’s surface treatment on molecular orientation in, and mechanical properties of, injection molded nylon composites. Polym Test 52:141–149
Nelson Esther EP, Venkatesan B, Sravankumar P, Ramasamy S (2023) Study on mechanical, thermal and morphology behaviour of sisal/bentonite nanoclay reinforced cardanol biopolymer composites. Polym Int 72(11):1047–1054
Sellamuthu P, Palani S, Palanimuthu L (2021) Water absorption behavior of kenaf/areca reinforced hybrid composites. Mater Today: Proc 46:1265–1268
Balaji A, Karthikeyan B, Swaminathan J, Sundar Raj C (2018) Thermal behavior of cardanol resin reinforced 20 mm long untreated bagasse fiber composites. Int J Polym Anal Charact 23(1):70–77
Rajak DK, Pagar DD, Menezes PL, Linul E (2019) Fiber-reinforced polymer composites: manufacturing, properties, and applications. Polymers 11(10):1667
Jacob M, Thomas S, Varughese KT (2004) Mechanical properties of sisal/oil palm hybrid fiber reinforced natural rubber composites. Compos Sci Technol 64(7–8):955–965
Safri SNA, Sultan MTH, Shah AUM (2020) Characterization of benzoyl treated sugar palm/glass fibre hybrid composites. J Mater Res Technol 9(5):11563–11573
Benkhelladi A, Laouici H, Bouchoucha A (2020) Tensile and flexural properties of polymer composites reinforced by flax, jute and sisal fibres. Int J Adv Manuf Technol 108:895–916
Kirubakaran, G. and Senthamaraikannan, C., 2024. Mechanical, wear, and water absorption behavior of polyester biocomposite using jackfruit seed husk cellulose and pineapple fiber. Biomass Convers Biorefinery 1–11
Agunsoye JO, Aigbodion VS (2013) Bagasse filled recycled polyethylene bio-composites: morphological and mechanical properties study. Results Phys 3:187–194
Ahmed MM, Dhakal HN, Zhang ZY, Barouni A, Zahari R (2021) Enhancement of impact toughness and damage behaviour of natural fibre reinforced composites and their hybrids through novel improvement techniques: a critical review. Compos Struct 259:113496
Jagadeesan R, Suyambulingam I, Divakaran D, Siengchin S (2023) Novel sesame oil cake biomass waste derived cellulose micro-fillers reinforced with basalt/banana fibre-based hybrid polymeric composite for lightweight applications. Biomass Convers Biorefinery 13(5):4443–4458
Ramesh M, Logesh R, Manikandan M, Kumar NS, Pratap DV (2017) Mechanical and water intake properties of banana-carbon hybrid fiber reinforced polymer composites. Mater Res 20:365–376
Priyanka SP (2013) Effect of water absorption on interface and tensile properties of banana fibre reinforced functionalized polypropylene (BF/CFPP) composites developed by Palsule process. Appl Polym Compos 1(2):103–113
Vimalanathan P, Venkateshwaran N, Santhanam V (2016) Mechanical, dynamic mechanical, and thermal analysis of Shorea robusta-dispersed polyester composite. Int J Polym Anal Charact 21(4):314–326
Prabhu P, Karthikeyan B, Vannan RRRM, Balaji A (2022) Mechanical, thermal and morphological analysis of hybrid natural and glass fiber-reinforced hybrid resin nanocomposites. Biomass Convers Biorefin 14(4):4941–4955
Barreto ACH, Rosa DS, Fechine PBA, Mazzetto SE (2011) Properties of sisal fibers treated by alkali solution and their application into cardanol-based biocomposites. Compos Part A: Appl Sci Manuf 42(5):492–500
Kara Y, Molnár K (2023) Decomposition behavior of stereocomplex PLA melt-blown fine fiber mats in water and in compost. J Polym Environ 31(4):1398–1414
Mohammed MM, Rasidi M, Mohammed AM, Rahman RB, Osman AF, Adam T, Betar BO, Dahham OS (2022) Interfacial bonding mechanisms of natural fibre-matrix composites: an overview. BioResources 17(4):7031
Jawaid M, Khalil HA, Bakar AA, Khanam PN (2011) Chemical resistance, void content and tensile properties of oil palm/jute fibre reinforced polymer hybrid composites. Mater Des 32(2):1014–1019
Reis PNB, Ferreira JAM, Antunes FV, Costa JDM (2007) Flexural behaviour of hybrid laminated composites. Compos Part A: Appl Sci Manuf 38(6):1612–1620
Binoj JS, Jaafar M, Mansingh BB, Pulikkal AK (2023) Comprehensive investigation of Areca catechu tree peduncle biofiber reinforced biocomposites: influence of fiber loading and surface modification. Biomass Convers Biorefin 13(11):1–13
Author information
Authors and Affiliations
Contributions
Katakam Satyanarayana—conceptualization, methodology, data curation, and writing—original draft. Ganesh K Jadhav—supervision and review and editing. D. R. Srinivasan—investigation and formal analysis. Manepalli. Sailaja—project administration and demonstration. A. Sunny Kumar—supervision and validation. Pathem Uma Chaithanya—data curation and English correction. R. G. Padmanabhan—testing and validation. A. Joseph Arockiam—visualization.
Corresponding author
Ethics declarations
Conflict of interest
The authors declare no competing interests.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Satyanarayana, K., Jadhav, G.K., Srinivasan, D.R. et al. Effects of layering variation on mechanical, thermal, and morphological properties of areca natural fiber mat reinforced epoxy biocomposites. Biomass Conv. Bioref. (2024). https://doi.org/10.1007/s13399-024-05878-7
Received:
Revised:
Accepted:
Published:
DOI: https://doi.org/10.1007/s13399-024-05878-7