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Influence of Ultrasonic Vibration on Longitudinal Critically Refracted (Lcr) Wave Acoustoelastic Coefficient for Evaluating Coating Stress

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Abstract

Stress control was very important for the application of laser cladding technology, but there was still not an effective method at present, so a stress control method, including longitudinal critically refracted (Lcr) wave method and ultrasonic vibration method, was proposed, but its correlation was still not clear. Therefore, based on the longitudinal critically refracted (Lcr) wave acoustoelastic theory, the ultrasonic vibration effect on Lcr wave acoustoelastic coefficient of laser cladding coating was discussed. In this study, laser cladding coatings applied with 0, 10, 50 and 90% of the maximum ultrasonic vibration amplitude were prepared on surface of carbon steel, and the Lcr wave system for measuring stress consisting of a ultrasonic wave generator, a digital oscilloscope, two Lcr wave transducers (including one transmitting transducer and one receiving transducer) and a self-designed transducer clamp was employed. To explain experimental results, the microstructure and fracture morphology of laser cladding coating were observed by metallurgical microscope and SEM. The results show that although the ultrasonic vibration amplitudes are different, the relationships between difference in propagation time of Lcr wave and stress are almost consistent with the Lcr wave acoustoelastic theory. As the ultrasonic vibration amplitude increasing, the Lcr wave acoustoelastic coefficient of laser cladding coating becomes higher and higher gradually. While compared with the Lcr wave acoustoelastic theory, there are some differences in experimental results including fluctuation of difference in propagation time of Lcr wave, the difference in turning point stress and yield strength of laser cladding coating. At last, the experimental results were discussed, and the changes of microstructure, including the dendrite broken and grain refinement, caused by ultrasonic vibration effect are seen as the main reasons.

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Acknowledgment

The paper was financially supported by National Natural Science Foundation of China (Grant number 52275193); Key Foundation (2021-JCJQ-JJ-0184) and Key Project (2021-JCJQ-ZD-302); Jiangsu University “qinlangongcheng”; Jiangsu Province “Liudarencaigaofeng.”

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Authors and Affiliations

  1. School of Material Science and Engineering, Jiangsu University of Science and Technology, Zhenjiang, 212003, China

    Mouhong Yuan, Bin Liu & **gyong Li

  2. National Key Laboratory for Remanufacturing, Army Academy of Armored Forces, Bei**g, 100072, China

    Lihong Dong

  3. State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin, 150001, China

    Peng He

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  1. Mouhong Yuan
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  2. Bin Liu
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  3. Lihong Dong
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  4. Peng He
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Correspondence to Bin Liu or **gyong Li.

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Yuan, M., Liu, B., Dong, L. et al. Influence of Ultrasonic Vibration on Longitudinal Critically Refracted (Lcr) Wave Acoustoelastic Coefficient for Evaluating Coating Stress. J. of Materi Eng and Perform (2024). https://doi.org/10.1007/s11665-024-09359-w

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