Log in

Solidification/Stabilization of Waste Incineration Fly Ash by Modified Calcium Aluminate Cement

  • Published:
Water, Air, & Soil Pollution Aims and scope Submit manuscript

Abstract  

Ordinary Portland cement (OPC) is the most common curing agent for solidification/stabilization (S/S) of fly ash (FA), however, the treatment is not efficient. This study aims to investigate the S/S of FA with the modified calcium aluminate cement (CAC) as a binder. The modified CAC was obtained by adding sodium dihydrogen phosphate (NaH2PO4), an inorganic chemical agent, and sodium diethyl dithiocarbamate (DDTC), an organic chemical agent, into CAC. Toxicity characteristic leaching procedure and unconfined compressive strength (UCS) test were carried out to evaluate the treatment effect of the proposed binder. The sequential extraction procedure (SEP), X-ray diffraction and scanning electron microscopy (SEM) were used to study the chemical speciation, mineralogical characterization and microstructure of the solidified/stabilized FA. The treatment results of pure CAC and OPC showed that the immobilizing efficiency of CAC was much higher than that of OPC. When curing with 10% CAC and 1% DDTC, the leaching concentrations of Cd, Pb and Zn decreased to 0.06, 0.12 and 18.95 mg/L, respectively. With the combination of 10% CAC and 0.5% DDTC + 0.5% NaH2PO4, the leaching concentrations of Cd, Pb and Zn were 0.12, 0.16 and 10.21 mg/L, respectively. The regulated leaching limits can be met under both of the above combinations. The UCS of the solidified body was 3.02 MPa under the combination of CAC + NaH2PO4 + DDTC, which was much higher than the 1.34 MPa of the CAC + DDTC combination. SEP shows that most unstable forms of Cd, Pb and Zn in FA were converted to stable forms after the treatment by modified CAC. The immobilization mechanisms of the proposed binder included encapsulation of heavy metals and the formation of heavy metal complexes or precipitate. The CAC hydration products, the precipitate and complexes reduced the pores in FA particles and therefore reduced the leachability of heavy metals. This study demonstrated the effectiveness of the proposed modified CAC as a binder for FA treatment. As NaH2PO4 is inexpensive than DDTC, the scheme of CAC + NaH2PO4 + DDTC is recommended.

Graphical Abstract

This is a preview of subscription content, log in via an institution to check access.

Access this article

Subscribe and save

Springer+ Basic
EUR 32.99 /Month
  • Get 10 units per month
  • Download Article/Chapter or Ebook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
Subscribe now

Buy Now

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6

Similar content being viewed by others

Data Availability

The datasets used and analyzed during the current study are available from the corresponding author on reasonable request.

References  

  • Bai, L., Zheng, H., Wang, X., Liang, X., & Hu, S. (2023). Investigation of water stability and microcharacteristics of magnesium potassium phosphate cement modified by calcium aluminate cement and wollastonite. Construction and Building Materials, 369, 130580.

    Article  CAS  Google Scholar 

  • Bazargan-Lari, R., Bahrololoom, M. E., Nemati, A., & Salehi, Z. (2011). Adsorption of Cu (II) ions from industrial wastewater on natural hydroxyapatite extracted from bone ash. Journal of Food Agriculture and Environment, 9(2), 652–657.

    Google Scholar 

  • Bie, R., Chen, P., Song, X., & Ji, X. (2016). Characteristics of municipal solid waste incineration fly ash with cement solidification treatment. Journal of the Energy Institute, 89, 704–712.

    Article  CAS  Google Scholar 

  • Calgaro, L., Contessi, S., Bonetto, A., Badetti, E., Ferrari, G., Artioli, G., & Marcomini, A. (2021). Calcium aluminate cement as an alternative to ordinary portland cement for the remediation of heavy metals contaminated soil: Mechanisms and performance. Journal of Soils and Sediments, 21, 1755–1768.

    Article  CAS  Google Scholar 

  • Chen, Q. Y., Tyrer, M., Hills, C. D., Yang, X. M., & Carey, P. (2009). Immobilisation of heavy metal in cement-based solidification/stabilisation: A review. Waste Management, 29, 390–403.

    Article  CAS  Google Scholar 

  • Chen, L., Wang, L., Cho, D. W., Tsang, D. C. W., Tong, L., Zhou, Y., Yang, J., Hu, Q., & Poon, C. S. (2019). Sustainable stabilization/solidification of municipal solid waste incinerator fly ash by incorporation of green materials. Journal of Cleaner Production, 222, 335–343.

    Article  CAS  Google Scholar 

  • Chen, W., Wang, F., Li, Z., & Li, Q. (2020). A comprehensive evaluation of the treatment of lead in MSWI fly ash by the combined cement solidification and phosphate stabilization process. Waste Management, 114, 107–114.

    Article  CAS  Google Scholar 

  • Chen, L., Wang, Y. S., Wang, L., Zhang, Y., Li, J., Tong, L., Hu, Q., Dai, J. G., & Tsang, D. C. W. (2021). Stabilisation/solidification of municipal solid waste incineration fly ash by phosphate-enhanced calcium aluminate cement. Journal of Hazardous Materials, 408, 124404.

    Article  CAS  Google Scholar 

  • China’s Ministry of Environmental Protection. (2008). GB 16889–2008 Standard for pollution control on the landfill site of municipal solid wastes, Bei**g.

  • Contessi, S., Calgaro, L., Dalconi, M. C., Bonetto, A., Pietro Bellotto, M., Ferrari, G., Marcomini, A., & Artioli, G. (2020). Stabilization of lead contaminated soil with traditional and alternative binders. Journal of Hazardous MAterials, 382, 120990.

    Article  CAS  Google Scholar 

  • Du, Y. J., Wei, M. L., Reddy, K. R., Fei, J., Wu, H. L., & Liu, Z. B. (2014). New phosphate-based binder for stabilization of soils contaminated with heavy metals: leaching, strength and microstructure characterization. Journal of Environmental Management, 146, 179–188.

    Article  CAS  Google Scholar 

  • Fan, C., Wang, B., & Zhang, T. (2018). Review on Cement Stabilization/Solidification of Municipal Solid Waste. Advances in Materials Science and Engineering, 2018, 5120649.

    Article  Google Scholar 

  • Gao, X., Wang, W., Ye, T., Wang, F., & Lan, Y. (2008). Utilization of washed MSWI fly ash as partial cement substitute with the addition of dithiocarbamic chelate. Journal of Environmental Management, 88(2), 293–299.

    Article  CAS  Google Scholar 

  • Garg, N., & White, C. E. (2017). Mechanism of zinc oxide retardation in alkali-activated materials: An in situ X-ray pair distribution function investigation. Journal of Materials Chemistry A, 5, 11794.

    Article  CAS  Google Scholar 

  • Gonzalez, M. L., Blanc, D., & Brauer, C. D. (2017). Multi-Analytical Approach and Geochemical Modeling for Mineral Trace Element Speciation in MSWI Bottom-Ash. Waste & Biomass Valorization, 10, 547–560.

    Article  Google Scholar 

  • Hidalgo, A., García, J. L., & Alonso, M. C. (2009). Microstructure development in mixes of calcium aluminate cement with silica fume or fly ash. Journal of Thermal Analysis and Calorimetry, 96, 335–345.

    Article  CAS  Google Scholar 

  • HK Epd. (2011). Practice Guide for Investigation and Remediation of ContaminatedLand. Environmental Protection Department.

    Google Scholar 

  • Hou, J., Lu, R., Sun, M., Baig, S. A., Tang, T., Cheng, L., & Xu, X. (2012). Effect of heavy metals on the stabilization of mercury(II) by DTCR in desulfurization solutions. Journal of Hazardous MAterials, 217, 224–230.

    Article  Google Scholar 

  • Li, T., & Wang, B. (2023). Effect and mechanism of nano-alumina on early hydration properties and heavy metals solidification/stabilization of alkali-activated MSWI fly ash solidified body. Journal of Hazardous MAterials, 45, 131327.

    Article  Google Scholar 

  • Li, Y., Zhao, X., Li, Y., & Li, X. (2015). Waste Incineration Industry and Development Policies in China. Waste Management, 46, 234–241.

    Article  CAS  Google Scholar 

  • Li, S., Cooke, R. A., Wang, L., Ma, F., & Bhattarai, R. (2017). Characterization of fly ash ceramic pellet for phosphorus removal. Journal of Environmental Management, 189, 67–74.

    Article  CAS  Google Scholar 

  • Li, W., Gu, K., Yu, Q., & Zhang, D. (2020). Leaching behavior and environmental risk assessment of toxic metals in municipal solid waste incineration fly ash exposed to mature landfill leachate environment. Waste Management, 120, 68–75.

    Article  Google Scholar 

  • Li, J. S., Chen, L., Zhan, B., Wang, L., & Tsang, D. (2021). Sustainable stabilization/solidification of arsenic-containing soil by blast slag and cement blends. Chemosphere, 271(10), 129868.

    Article  CAS  Google Scholar 

  • Liang, S., Jiang, J., Zhang, Y., & Xu, X. (2008). Leaching characteristics of heavy metals during cement stabilization of fly ash from municipal solid waste incinerators. Frontiers of Environmental Science and Engineering in China, 2, 358–363.

    Article  Google Scholar 

  • Liang, S., Chen, J., Guo, M., Feng, D., & Qi, T. (2020). Utilization of pretreated municipal solid waste incineration fly ash for cement-stabilized soil. Waste Management, 105, 425–432.

    Article  CAS  Google Scholar 

  • Lima, A., Ottosen, L., & Ribeiro, A. (2012). Assessing fly ash treatment: Remediation and stabilization of heavy metals. Journal of Environmental Management, 95, S110–S115.

  • Liu, J., Nie, X., Zeng, X., & Su, Z. (2013). Long-term leaching behavior of phenol in cement/activated-carbon solidified/stabilized hazardous waste. Journal of Environmental Management, 115, 265–269.

    Article  CAS  Google Scholar 

  • Liu, W., Duan, H., Wei, D., Cui, B., & Wang, X. (2019). Stability of diethyl dithiocarbamate chelates with Cu(II), Zn(II) and Mn(II). Journal of Molecular Structure, 1184, 375–381.

    Article  CAS  Google Scholar 

  • Lu, J., Zhang, S., Hai, J., & Lei, M. (2017). Status and Perspectives of Municipal Solid Waste Incineration in China: A Comparison with Developed Regions. Waste Management, 69, 170–186.

    Article  Google Scholar 

  • Ma, W., Chen, D., Pan, M., Gu, T., Zhong, L., Chen, G., Yan, B., & Cheng, Z. (2019). Performance of chemical chelating agent stabilization and cement solidification on heavy metals in MSWI fly ash: A comparative study. Journal of Environmental Management, 247, 169–177.

    Article  CAS  Google Scholar 

  • Mangialardi, T., Paolini, A. E., Polettini, A., & Sirini, P. (1999). Optimization of the solidification/stabilization process of MSW fly ash in cementitious matrices. Journal of Hazardous MAterials, 70, 53–70.

    Article  CAS  Google Scholar 

  • Miao, J., Zheng, H., Chen, P., Xu, H., & Gao, Y. (2018). Basic characteristics of municipal solid wasteincineration fly ash in Hangzhou, China. Journal of Zhejiang Sci-Tech University, 39, 642–650. (in Chinese).

    Google Scholar 

  • Mitali, N., Amirhomayoun, S., Takeshi, N., Takayuki, S., & Hirofumi, N. (2020). Enhanced Pb and Zn stabilization in municipal solid waste incineration fly ash using waste fishbone hydroxyapatite. Waste Management, 118, 281–290.

    Article  Google Scholar 

  • Moghal, A., Lateef, M. A., Mohammed, S., Lemboye, K., Chittoori, B., & Almajed, A. (2020). Efficacy of enzymatically induced calcium carbonate precipitation in the retention of heavy metal ions. Sustainability, 12, 7019.

    Article  CAS  Google Scholar 

  • Navarro-Blasco, I., Duran, A., Sirera, R., Fernandez, J. M., & Alvarez, J. I. (2013). Solidification/stabilization of toxic metals in calcium aluminate cement matrices. Journal of Hazardous MAterials, 260, 89–103.

    Article  CAS  Google Scholar 

  • Quina, M. J., Bordado, J. C. M., & Quinta-Ferreira, R. M. (2010). Chemical stabilization of air pollution control residues from municipal solid waste incineration. Journal of Hazardous MAterials, 179, 382–392.

    Article  CAS  Google Scholar 

  • Shao, N., Wei, X., Monasterio, M., Dong, Z., & Zhang, Z. (2021). Performance and mechanism of mold-pressing alkali-activated material from MSWI fly ash for its heavy metals solidification. Waste Management, 126, 747–753.

    Article  CAS  Google Scholar 

  • Shi, H., & Kan, L. (2009). Leaching behavior of heavy metals from municipal solid wastes incineration (MSWI) fly ash used in concrete. Journal of Hazardous MAterials, 164, 750–754.

    Article  CAS  Google Scholar 

  • Sugiyama, S., Shimizu, Y., Manabe, T., Nakagawa, K., & Sotowa, K. I. (2009). Preparation of a hydroxyapatite film and its application in the removal and regeneration ofaqueous cations. Journal of Colloid and Interface Science, 332, 439–443.

    Article  CAS  Google Scholar 

  • Sukandar, T. P., Tanaka, M., & Aoyama, I. (2009). Chemical Stabilization of Medical Waste Fly Ash Using Chelating Agent and Phosphates: Heavy Metals and Ecotoxicity Evaluation. Waste Management, 29, 2065–2070.

    Article  CAS  Google Scholar 

  • Tessier, A., Campbell, P. G. C., & Bisson, M. (1979). Sequential extraction techniques for the speciation of particulate trace metals. Analytical Chemistry, 51, 844–851.

    Article  CAS  Google Scholar 

  • Ukrainczyk, M., Gredičak, M., Jerić, I., & Kralj, D. (2012). Interactions of salicylic acid derivatives with calcite crystals. Journal of Colloid & Interface Science, 365, 296–307.

    Article  CAS  Google Scholar 

  • US EPA. (1992). Toxicity Characteristic Leaching Procedure, method 1311. United States Environmental Protection Agency (USEPA), Washington, DC.

  • Wang, F. H., Zhang, F., Chen, Y. J., Gao, J., & Zhao, B. (2015). A comparative study on the heavy metal solidification/stabilization performance of four chemical solidifying agents in municipal solid waste incineration fly ash. Journal of Hazardous MAterials, 300, 451–458.

    Article  CAS  Google Scholar 

  • Wang, H., Fan, X., Wang, Y. N., Li, W., & Wu, G. (2017). Comparative leaching of six toxic metals from raw and chemically stabilized MSWI fly ash using citric acid. Journal of Environmental Management, 208, 15–23.

    Article  Google Scholar 

  • Wang, P., Hu, Y., & Cheng, H. (2019). Municipal Solid Waste (MSW) Incineration Fly Ash as an Important Source of Heavy Metal Pollution in China. Environmental Pollution, 252, 461–475.

    Article  CAS  Google Scholar 

  • Wang, Y., Xu, H., Chen, C., Wang, X., Zhang, H., Wu, X., & Cai, L. (2021). Enhanced solidifcation/stabilization of lead in MSWI fly ash treatment and disposal by gelatinized sticky rice. Environmental Technogy, 42, 1531–1541.

    Article  CAS  Google Scholar 

  • Wang, L., Zhang, Y., Chen, L., Guo, B., Tan, Y., Sasaki, K., et al. (2022a). Designing novel magnesium oxysulfate cement for stabilization/solidification of municipal solid waste incineration fly ash. Journal of Hazardous MAterials, 423, 127025.

  • Wang, Y., Hu, Y., Xue, C., Khan, A., Zheng, X., & Cai, L. (2022b). Risk assessment of lead and cadmium leaching from solidified/stabilized MSWI fly ash under long-term landfill simulation test. Science of the Total Environment, 816, 151555.

  • Wei, G. X., Liu, H. Q., & Zhang, S. G. (2011). Using of different type cement in solidification/stabilization of MSWI fly ash. Advanced Materials Research, 291–294, 1870–1874.

    Article  Google Scholar 

  • Zhao, Y., Song, L., & Li, G. (2002). Chemical stabilization of MSW incinerator fly ashes. Journal of Hazardous Materials, 95, 47–63.

    Article  CAS  Google Scholar 

  • Zhu, J., Hao, Q., Chen, J., Hu, M., & Jiang, C. (2020). Distribution characteristics and comparison of chemical stabilization ways of heavy metals from MSW incineration fly ashes. Waste Management, 113, 488–496.

    Article  CAS  Google Scholar 

Download references

Acknowledgements

This work was supported by the National Natural Science Foundation of China under Grant No. 41772300.

Author information

Authors and Affiliations

Authors

Contributions

Shifang Wang: Investigation, Methodology, Writing-review & editing. Wenjie Zhang: Supervision, Conceptualization, Writing-review &editing, Funding acquisition. Zhiwei Jia: Methodology, Writing-Original draft.

Corresponding author

Correspondence to Wenjie Zhang.

Ethics declarations

Ethical Approval

Not applicable

Consent to Participate

Not applicable.

Consent to Publish

The author warrants that the work has not been published before, and that it is not under consideration by another publication. The author also warrants that its publication has been approved by all co-authors, and by the responsible authorities at the institution where the work is carried out. The author agrees to publication in Water, Air, & Soil Pollution. The copyright to the article is transferred to Springer if and when the article is accepted for publication. The author warrants that his contribution is original and that he has full power to make this grant.

Competing Interests

The authors declare that they have no known conflicts of interest to the work reported in this paper.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Wang, S., Zhang, W. & Jia, Z. Solidification/Stabilization of Waste Incineration Fly Ash by Modified Calcium Aluminate Cement. Water Air Soil Pollut 235, 163 (2024). https://doi.org/10.1007/s11270-024-06951-7

Download citation

  • Received:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s11270-024-06951-7

Keywords

Navigation