Abstract
In the context of dual-carbon strategy, the insulation performance of the gathering and transportation pipeline affects the safety gathering and energy saving management in the oilfield production process. PCM has the characteristics of phase change energy storage and heat release, combining it with the gathering and transmission pipeline not only improves the insulation performance of collecting and transporting pipes, but also extends the safe shut time during the shutdown. Proposed a thermal model of a PCM-based composite energy storage pipeline combining the character of phase transformation between PCM and crude oil has been established. The heat preservation performance of the combined energy storage pipeline was evaluated by numerical simulation.This paper analyses the heat transfer performance of complex energy storage pipes, and considers the influence of natural convection and variable temperature zone on insulation performance.On this basis, the structure design of cascade phase transition was proposed, the optimized cascading composite pipe was presented, and the performance of different insulation structures was compared.
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs00231-024-03497-6/MediaObjects/231_2024_3497_Fig1_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs00231-024-03497-6/MediaObjects/231_2024_3497_Fig2_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs00231-024-03497-6/MediaObjects/231_2024_3497_Fig3_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs00231-024-03497-6/MediaObjects/231_2024_3497_Fig4_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs00231-024-03497-6/MediaObjects/231_2024_3497_Fig5_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs00231-024-03497-6/MediaObjects/231_2024_3497_Fig6_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs00231-024-03497-6/MediaObjects/231_2024_3497_Fig7_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs00231-024-03497-6/MediaObjects/231_2024_3497_Fig8_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs00231-024-03497-6/MediaObjects/231_2024_3497_Fig9_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs00231-024-03497-6/MediaObjects/231_2024_3497_Fig10_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs00231-024-03497-6/MediaObjects/231_2024_3497_Fig11_HTML.png)
Data availability
No datasets were generated or analysed during the current study.
References
Hm A, Mb B, Th C (2022) PCM products and their fields of application - an overview of the state in 2020/2021. J Energy Storage 51:104354
Sarkar S, Mestry S, Mhaske S T (2022). Developments in phase change material (PCM) doped energy efficient polyurethane (PU) foam for perishable food cold-storage applications: a review J Energy Storage, 50
Mao Q, Zhang Y (2022) Study on the thermal storage performance of a new cascade structure phase change thermal storage tank. J Energy Storage 56:106155
He W, Zhang J, Li H, Liu S, Wang Y, Lv B, Wei J (2022) Optimal thermal management of server cooling system based cooling tower under different ambient temperatures. Appl Therm Eng 207:118176
He W, Ding S, Zhang J, Pei C, Zhang Z, Wang Y, Li H (2021) Performance optimization of server water cooling system based on minimum energy consumption analysis. Appl Energy 303:117620
Xu Y, Zhang Y Q, Liu X Y et al (2022) Research on thermal insulation performance of composite energy storage pipeline with phase change materials. J Energy Storage, 55
Yuan K, Shi J, Aftab W et al (2020) Engineering the thermal conductivity of functional phase-change materials for heat energy conversion, storage, and utilization. Adv Funct Mater 30(8):1904228
Jain S, Kumar KR, Rakshit D (2021) Heat transfer augmentation in single and multiple (cascade) phase change materials based thermal energy storage: Research progress, challenges, and recommendations. Sustain Energy Technol Assess 48:101633
Zhang S, Feng D, Shi L et al (2021) A review of phase change heat transfer in shape-stabilized phase change materials (ss-PCMs) based on porous supports for thermal energy storage. Renew Sustain Energy Rev 135:110127
Ren Q, Wang Z, Lai T et al (2021) Conjugate heat transfer in anisotropic woven metal fiber-phase change material composite. Appl Therm Eng 189:116618
Wang Z, Zhang H, Dou B et al (2022) Effect of copper metal foam proportion on heat transfer enhancement in the melting process of phase change materials. Appl Therm Eng 201:117778
Li Y, Zou T, Zhao J et al (2023) High-enthalpy aramid nanofiber aerogel-based composite phase change materials with enhanced thermal conductivity. Compos Commun 40:101614
Wang H, An C, Duan M et al (2019) Transient thermal analysis of multilayer pipeline with phase change material. Appl Therm Eng 165:114512
Wang H, Duan M, An C et al (2020) Investigation of thermal behavior of long-distance multilayer pipeline with MicroPCM particles. Int J Heat Mass Transf 153:119605
Wang H, Duan M, An C et al (2021) Lumped parameter thermal analysis of multilayered composite pipe with MicroPCM particles. Compos Struct, :113495
Zabolotskii AA, Salibekov ES Development of Al-C composite materials. Metal Sci Heat Treatment,1979,20(10).
Katz MA, Rubinsky B (1984) An inverse finite-element technique to determine the change of phase interface location in one-dimensional melting problems. Numer Heat Transf 7(3):269–283
Kawasaki K (2005) Numerical model of 2-D multiphase flow with solid-liquid-gas interaction. Int J Offshore Polar Eng, 15(03)
Li D, Tong ZX, Ren Q et al (2017) Three–dimensional lattice Boltzmann models for solid–liquid phase change. Int J Heat Mass Transf 115:1334–1347
Zeneli M, Nikolopoulos A, Karellas S et al (2021) Numerical methods for solid-liquid phase-change problems[M]//Ultra-high temperature thermal energy storage, transfer and conversion. Woodhead Publishing, : 165–199
Mencinger J, Žun I (2011) A PLIC–VOF method suited for adaptive moving grids. J Comput Phys 230(3):644–663
Tan L, Zabaras N (2006) A level set simulation of dendritic solidification with combined features of front-tracking and fixed-domain methods. J Comput Phys 211(1):36–63
Cui M, Zhang C, Zhang B et al (2022) Numerical solution of phase change heat transfer problems by effective heat capacity model and element differential method. J Comput Sci 60:101593
Chen Z, Shu C, Liu YY et al (2022) Isotherm-evolution-based interface tracking algorithm for modelling temperature-driven solid-liquid phase-change in multiphase flows. Int J Therm Sci 177:107541
Yang B, Raza, Aikifa B et al (2019) Microstructural evolution within mushy zone during paraffin’s melting and solidification. Int J Heat Mass Transf 141:769–778
Yong ZOU, Ru QIU dong. Simulation study on thermal storage process of paraffin phase change. Energy Storage Science and Technology,2020,9,1
Ghalambaz M, Chamkha AJ, Wen D (2019) Natural convective flow and heat transfer of nano-encapsulated phase change materials (NEPCMs) in a cavity. Int J Heat Mass Transf 138:738–749
Ghosh D, Guha C, Ghose J (2019) Numerical investigation of paraffin wax solidification in spherical and rectangular cavity. Heat Mass Transf 55:3547–3559
Mao Q, Hu X, Li T (2022) Study on heat storage performance of a novel vertical shell and multi-finned tube tank. Renewable Energy, 193
Patel V, Yadav A, Sahoo S et al (2020) A novel fixed-grid interface-tracking algorithm for rapid solidification of supercooled liquid metal. Numer Heat Transf Part A: Appl 78(7):306–320
Xu Y, Sun BB (2021) The numerical simulation of radiant floor cooling and heating system with double phase change energy storage and the thermal performance. J Energy Storage 40:102635
Xu LM (2018) Analysis of heat transfer performance of Deep-Water Phase Change Material Sandwich pipes. D, China University of Petroleum
Xu Ying (2020) Study on the heat transfer mechanism of waxy crude oil based on wide phase interface partition [D]. Northeastern Petroleum University
He, **g (2012) Research on the thermal characteristics of Phase Change Material Energy Storage Capillary Net Floor Radiant heating [D]. North China Electric Power University
Ybyraiymkul D, Chen Q, Burhan M et al (2023) Innovative solid desiccant dehumidification using distributed microwaves. Sci Rep 13:7386
Funding
This work was supported by the Postdoctoral Science Foundation of China (no. 302503), and China Postdoctoral Science Foundation(Certificate Number: 2023MD734177).
Author information
Authors and Affiliations
Contributions
Ying Xu provided the methods, performed the visual analysis, provided financial support, wrote the manuscript with Chenguang Wei, Ma Chuan and Qiong Wang for the validation, Yu Qi Zhang and **aoyan Liu performed the analysis and study. All authors reviewed the manuscript.
Corresponding author
Ethics declarations
Competing interests
The authors declare no competing interests.
Additional information
Publisher’s Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Xu, Y., Wei, C., Wang, Q. et al. Heat transfer characteristics of cascade phase change energy storage composite pipeline. Heat Mass Transfer (2024). https://doi.org/10.1007/s00231-024-03497-6
Received:
Accepted:
Published:
DOI: https://doi.org/10.1007/s00231-024-03497-6