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The cutting performance of saw blades with textured structures on the rake face, main flank face, and secondary flank face

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Abstract

In order to explore the influence of textured sawteeth on saw blade cutting and wear performance, linear micro textures perpendicular to the chip flow direction were fabricated on the rake face, main flank face, and secondary flank face by laser machining, respectively. The cutting tests were carried out on sawing platform with different cutting speeds under lubrication conditions. The cutting forces, noise, temperatures, machined surface quality, and sawtooth wear were investigated. The results indicated that textures fabricated on the secondary flank face can effectively reduce friction with the machined surface and improve the surface quality, and the roughness Ra decreased about 2.5 ~ 12.5% compared with traditional saw blade. The improvement of saw blade cutting performance by machining micro textures on the main flank face was greater than the textures fabricated on the rake face. Due to the synergistic action of textures on different cutting faces, the cutting force, noise, and temperature of saw blades with textures prepared on all cutting surfaces were the lowest. The main wear forms of sawteeth were tip wear, surface adhesion wear, and oxidation wear. Although the derivative cutting phenomenon occurred, the micro textures were not completely filled, which signified that the micro textures still played the role of stored cutting fluids, reduced contact area, and formed lubrication film.

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Abbreviations

F x :

Axial force (N)

F y :

Horizontal force (N)

F z :

Vertical force (N)

F f :

Friction force between the chip and sawteeth (N)

v :

Sawing speed (m/min)

f :

Feed rate (mm/r)

L :

Sawing arc length (mm)

λ :

Sawing depth (mm)

R 1 :

Diameter of the circular saw blades (mm)

R :

External diameter of the workpiece (mm)

r :

Inside diameter of the workpiece (mm)

X :

Common chord length between the circular saw blade and the workpiece external diameter (mm)

x :

Common chord length between the circular saw blade and the workpiece external diameter (mm)

h :

Wall thickness of the pipes (mm)

τ s :

Shear strength of 304 stainless steel pipes (MPa)

τ m :

Shear strength of lubricating film (MPa)

A :

Friction area (mm2)

A s :

Contact area between sawteeth and chip (mm2)

A m :

Area of lubricating film (mm2)

l f :

Friction length between chip and sawteeth (mm)

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Funding

This work is supported by the National Natural Science Foundation of China (52275443) and the Key Research and Development Projects of Shandong Province (2020CXGC011003).

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Authors and Affiliations

  1. Key Laboratory of High Efficiency and Clean Mechanical Manufacture of MOE, School of Mechanical Engineering, Shandong University, **an, 250061, China

    Yang Lu, Jianxin Deng, Zhihui Zhang, Yichen Bao & Runzhou Tian

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  1. Yang Lu
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  2. Jianxin Deng
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Contributions

Yang Lu: formal analysis, methodology, data curation, and writing original draft. Jianxin Deng: conceptualization and supervision. Zhihui Zhang: supervision. Yichen Bao: writing, review, and editing. Runzhou Tian: investigation.

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Correspondence to Jianxin Deng.

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Lu, Y., Deng, J., Zhang, Z. et al. The cutting performance of saw blades with textured structures on the rake face, main flank face, and secondary flank face. Int J Adv Manuf Technol 131, 4915–4933 (2024). https://doi.org/10.1007/s00170-024-13345-w

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