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Manufacture of Fe–Al cube part with a sandwich structure by selective laser melting directly from mechanically mixed Fe and Al powders

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Abstract

In the present paper, Fe–Al intermetallic parts were manufactured by selective laser melting using the mechanically mixed Fe–40 wt.% Al powder. The microstructure and phase analysis were carefully investigated by scanning electron microscopy and X-ray diffraction. The microstructure and phase composition of Fe–Al bulk parts were found to be a strong function of the laser power and scanning speed. Moreover, the controllable FeAl cube part with a sandwich structure was tailored. Different zones of one part have different grain sizes and different hardnesses.

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Correspondence to Bo Song or Shujuan Dong.

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Song, B., Dong, S., Liao, H. et al. Manufacture of Fe–Al cube part with a sandwich structure by selective laser melting directly from mechanically mixed Fe and Al powders. Int J Adv Manuf Technol 69, 1323–1330 (2013). https://doi.org/10.1007/s00170-013-5121-8

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  • DOI: https://doi.org/10.1007/s00170-013-5121-8

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