Abstract—Allowing for the high prospects of the production of initial blanks for the rolling rings of gas turbine engines (GTEs) by centrifugal casting into shell molds and subsequent pulling of hollow blanks from a melt, we choose a forming scheme and temperature–deformation conditions at both final and preliminary stages of the technological cycle of rolling as-cast blanks made of titanium and nickel superalloys. The required service properties of the GTE rolling rings are found to be achieved upon rolling as-cast blanks subjected to preliminary deformation. The proposed method makes it possible to increase the ingot-to-product yield to 0.45–0.50 and to decrease the labor consumed for treatment and the cost of the GTE rings.
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1134%2FS0036029519070073/MediaObjects/11505_2019_10240_Fig1_HTML.gif)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1134%2FS0036029519070073/MediaObjects/11505_2019_10240_Fig2_HTML.gif)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1134%2FS0036029519070073/MediaObjects/11505_2019_10240_Fig3_HTML.gif)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1134%2FS0036029519070073/MediaObjects/11505_2019_10240_Fig4_HTML.gif)
Similar content being viewed by others
REFERENCES
C. Soares, Gas Turbines: Handbook (Butterworth, Oxford, 2015).
K. Tani, S. Ishigai, T. Sato, and Y. Tsumori, “The evolution of near-net-shape ring-rolling processes for large rings made of Ti–6Al–4V,” Kobelco Technol. Rev., No. 26, 43–46 (2005).
V. A. Kostyshev and Ya. A. Erisov, “Formation of the anisotropy of mechanical properties during the production of rolled rings,” Izv. Vyssh. Uchebn. Zaved., Tsvetn. Metall., No. 1, 32–38 (2016).
V. A. Kostyshev and Ya. A. Erisov, “Manufacture of rings for gas turbine engines by hot rolling of welded workpieces,” Vestn. Mashinostr., No. 3, 53–56 (2017).
E. Eruc and R. Shivpuri, “A summary of ring rolling technology. I. Recent trends in machines, processes and production lines,” Int. J. Mach. Tools Manufacture 32 (3), 379–398 (1992).
F. Qin, Y. Li, H. Qi, and L. Ju, “Advances in compact manufacturing for shape and performance controllability of large-scale components: a review,” Chin. J. Mech. Eng. 30 (1), 7–21 (2017).
J. M. Allwood, “A structured search for novel manufacturing processes leading to a periodic table of ring rolling machines,” J. Mech. Design 129 (5), 502–511 (2006).
V. A. Kostyshev, A. I. Murzov, and A. V. Samokhvalov, “Thermomechanical conditions for the production of the rolled rings of aviation engines from cast workpieces,” in Structural Strength of Engine (Izd. KuAI, Kuibyshev, 1985), pp. 83–84.
S. A. Moiseev, “Production of rolled ring workpieces made of EP-126 (VZh-100) steel,” in High-Temperature Steels and Alloys (ONTI, Moscow, 1970), pp. 257–264.
V. A. Kalitsev, “Rolling of hollow workpieces formed by pulling from a melt followed by vacuum arc remelting,” Aviats. Mater., No. 11, 72–76 (1973).
N. I. Nazartsev, “Development of the technology of producing seamless cylindrical thin-walled shells by rolling,” in Steels and Nonferrous Alloys (Izd. KuAI, Kuibyshev, 1974), pp. 84–92.
R. E. Shalin, “Advanced processes of the metallurgy of high-temperature alloys,” Aviats. Mater., No. 1, 56–68 (1977).
V. A. Kalitsev, Production of Hollow VAR Ingots. Improvement in ESR, VAR, and VIR (Chermetinformatsiya, Moscow, 1978).
V. A. Kalitsev, “Development and investigation of the production of hollow ingots made of high-temperature alloys by vacuum arc remelting,” Cand. Sci. (Eng.) Dissertation, Moscow, 1978.
J. Li, Y. Li, H. Qi, and H. Chen, “Effects of initial rolling temperature on rolling deformation and microstructure evolution of 42CrMo casting ring blank” in Proceedings of International Mechanical Engineering Congress and Exposition (2013), Vol. 2A: Advanced Manufacturing.
Y. Li, L. Ju, H. Qi, F. Zhang, G. Chen, and M. Wang, “Technology and experiments of 42CrMo bearing ring forming based on casting ring blank,” Chin. J. Mech. Eng. 27 (2), 418–427 (2014).
J. Guo and D. Qian, “Grain evolution behavior of as-cast GCr15 bearing ring in hot radial ring rolling,” J. Plast. Eng. 21 (2), 40–45 (2014).
J. Guo, D. Qian, and J. Deng, “Grain refinement limit during hot radial ring rolling of as-cast GCr15 steel,” J. Mater. Proc. Technol. 231, 151–161 (2015).
H. Qi, Y. Li, X. Wei, L. Ju, and D. Qian, “Research on edge cracks of the ring part during ring rolling based on cast blank,” in Proceedings of International Mechanical Engineering Congress and Exposition (2015), Vol. 2A: Advanced Manufacturing.
F. Qin, Y. Li, H. Qi, and L. Ju, “Microstructure-texture-mechanical properties in hot rolling of a centrifugal casting ring blank,” J. Mater. Eng. Perform. 25 (3), 1237–1248 (2016).
V. A. Kostyshev, I. L. Shitarev, and A. I. Murzov, “Mechanism of the metal flow and heat exchange in rolling of ring blanks,” in Proceedings of International Conference on Problems and Development of Propulsion Engineering in the Volga Region (Izd. SGAU, Samara, 1999), pp. 197–199.
V. A. Kostyshev and I. L. Shitarev, Rolling of Rings (Izd. SGAU, Samara, 2000).
M. S. Barabanov and V. A. Kostyshev, “Improvement of the production of GTE rings made of a VT20 alloy,” in Proceedings of International Conference on 100 Anniversary of OAO Kuznetsov and 70 Years of SGAU. Vol. 3. All-Russia Youth Scientific–Technical Conference Space–2012 (Izd. SGAU, Samara, 2012), pp. 99–101.
Author information
Authors and Affiliations
Corresponding authors
Additional information
Translated by K. Shakhlevich
Rights and permissions
About this article
Cite this article
Kostyshev, V.A., Erisov, Y.A. Technological Schemes and Conditions for the Production of Rolling Rings from Hollow As-Cast Blanks. Russ. Metall. 2019, 737–742 (2019). https://doi.org/10.1134/S0036029519070073
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1134/S0036029519070073