Introduction

Human’s ability to feel a wide range of tactile inputs, slight temperature differences and pain, is made possible by the complex network of sensory receptors and nerves found on our skin. The skin not only acts as a sensor but it is also a barrier against external agents. In addition, it possesses unique mechanical properties and the ability to heal physical damage1. In the pursuit of replicating such capabilities in robotic systems, the field of electronic skin has emerged2,3,4. Electronic skin (e-skin) has become an important research topic in the areas of soft robotics3, machine-human interaction5, and tracking of movement or physiological activity6,7.

A biomimetic e-skin for soft robotics must be stretchable, cover large areas, and have high spatiotemporal resolution3. To achieve these requirements, active sensor matrices are commonly used8. In recent years, substantial advances have increased the number of sensors and the complexity of e-skin8. However, such approaches complicate the fabrication process, especially at large scales, and their fragility and repair difficulties are still issues that need to be tackled. A simplified version of such systems consists of the use of a matrix formed of conductive perpendicular lines, where each intersection becomes a strain sensor9,10. Despite their simple working principle, they still present repair and fragility problems, which hinder their use at a large scale.

An alternative solution is electrical impedance tomography (EIT): a technique that allows the estimation of the internal conductivity distribution of a body. This distribution is obtained by injecting a known current through the skin and measuring the potential from electrodes attached to its boundary. Since its introduction in the early 1980s11, the main use for EIT has been found in medical devices12. However, since its first use for tactile sensors in 2007 by Nagakubo et al.13 electrical impedance tomography has received a lot of interest in large-scale e-skins14,15,16,17,18 because it has the potential to solve these fabrication, robustness, and repairability problems19.

Despite its advantages, EIT sensors have several drawbacks. The most well-known drawback concerns the quality of the analytically reconstructed image, due to the simplifications and assumptions used to solve the ill-posed inverse problem16,

Figure 1
figure 1

(A) One configuration of the EIT electrodes: AC current is injected between two opposite (green) electrodes, while the voltage is measured between two adjacent (red) electrodes. (B) The multi-layer e-skin enables sensitivity tuning of areas far from the electrodes, such as the fingertips of a sensorzied arm. (C) Our multi-layer design (right) can increase the sensitivity of areas which would have low sensitivity for homogeneous skins (left). (D) In addition to the intrinsic resilience to damage of the sensors based on EIT, the developed e-skin can self-heal large physical damages.The self-healing process is shown in the cross section scheme of the multi-layer e-skin..

In biological skin, sensitivity to touch varies depending on the area of the body25,26. Such differences are key to humans for tactile discrimination, protective response, social interaction, and well-being27. Inspired by this, we present a multi-layer e-skin design approach, which allows the sensitivities of different areas to be tuned. This method can be used to address the problem of lower sensitivity in areas far from the electrodes when EIT is used. The skin consists of two layers: the base layer composed of a self-healing gelatin hydrogel, and the top layer made with an electronically conductive carbon black-filled self-healing material. By patterning the top layer (Fig. 1C), we can tune the e-skin’s sensitivity to specific applications via the resulting changes in current density. Since the two materials use different conductive mechanisms, this introduces anisotropic behaviors which we characterize for use in EIT-based e-skins (Fig. 1A). In particular, we consider how this framework could be used for more complex geometries, where areas far from the electrodes typically face little sensitivity. By taking advantage of the anisotropic behaviors of our composite material, areas far from the electrodes (such as the fingertips in Fig. 1B) could be tuned to high sensitivities, whilst the whole area remains responsive. In addition, both components of the skin are self-healing (Fig. 1D), adding durability to the already high robustness of EIT e-skins15. We aim for this approach to find its use in robotic skins with complex geometries, where having electrodes all over the area is not possible. Additionally, in future iterations, we aim to add other capabilities to these robotic skins, such as temperature sensing, which could be incorporated in this EIT e-skins via a multi-layer stacking28.