Abstract
Reducing the weight of automobile parts is a major concern due to its direct impact on a vehicle’s fuel consumption. This study focuses on develo** lightweight composite materials using natural fibers, such as flax, hemp, and jute fibers, as the continuous reinforcement phase and dispersed fibers, such as ground nutshell powder and teak wood powder, in a polyester matrix as the hosting medium. Composite specimens were created according to testing requirements using the hand lay-up process and ASTM standards. Tensile, flexural, impact, and thermal conductivity tests were conducted using various combinations of continuous and dispersed reinforcing phases in a polymer matrix. Simulation studies were also employed to recommend the replacement of automotive parts, and the output performance was validated using directional displacement, equivalent stresses, and normal and shear stresses.
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs40430-023-04442-0/MediaObjects/40430_2023_4442_Fig1_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs40430-023-04442-0/MediaObjects/40430_2023_4442_Fig2_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs40430-023-04442-0/MediaObjects/40430_2023_4442_Fig3_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs40430-023-04442-0/MediaObjects/40430_2023_4442_Fig4_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs40430-023-04442-0/MediaObjects/40430_2023_4442_Fig5_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs40430-023-04442-0/MediaObjects/40430_2023_4442_Fig6_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs40430-023-04442-0/MediaObjects/40430_2023_4442_Fig7_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs40430-023-04442-0/MediaObjects/40430_2023_4442_Fig8_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs40430-023-04442-0/MediaObjects/40430_2023_4442_Fig9_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs40430-023-04442-0/MediaObjects/40430_2023_4442_Fig10_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs40430-023-04442-0/MediaObjects/40430_2023_4442_Fig11_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs40430-023-04442-0/MediaObjects/40430_2023_4442_Fig12_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs40430-023-04442-0/MediaObjects/40430_2023_4442_Fig13_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs40430-023-04442-0/MediaObjects/40430_2023_4442_Fig14_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs40430-023-04442-0/MediaObjects/40430_2023_4442_Fig15_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs40430-023-04442-0/MediaObjects/40430_2023_4442_Fig16_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs40430-023-04442-0/MediaObjects/40430_2023_4442_Fig17_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs40430-023-04442-0/MediaObjects/40430_2023_4442_Fig18_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs40430-023-04442-0/MediaObjects/40430_2023_4442_Fig19_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs40430-023-04442-0/MediaObjects/40430_2023_4442_Fig20_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs40430-023-04442-0/MediaObjects/40430_2023_4442_Fig21_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs40430-023-04442-0/MediaObjects/40430_2023_4442_Fig22_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs40430-023-04442-0/MediaObjects/40430_2023_4442_Fig23_HTML.png)
Similar content being viewed by others
References
Alkbir MFM, Sapuan SM, Nuraini AA, Ishak MR (2016) Fibre properties and crashworthiness parameters of natural fibre-reinforced composite structure: a literature review. Compos Struct 148:59–73
Marichelvam MK, Manimaran P, Verma A, Sanjay MR, Siengchin S, Kandakodeeswaran K, Geetha M (2021) A novel palm sheath and sugarcane bagasse fiber based hybrid composites for automotive applications: an experimental approach. Polym Compos 42:512–521. https://doi.org/10.1002/PC.25843
Awais H, Nawab Y, Amjad A, Anjang A, Akil HM, Abidin MSZ (2021) Environmental benign natural fibre reinforced thermoplastic composites: a review. Compos Part C: Open Access 4:100082. https://doi.org/10.1016/j.jcomc.2020.100082
Singh MK, Tewari R, Zafar S, Mavinkere S, Rangappa SS (2022) A comprehensive review of various factors for application feasibility of natural fiber-reinforced polymer composites. Results Mater. https://doi.org/10.1016/j.rinma.2022.100355
Zhu J, Abhyankar H, Nassiopoulos E, Njuguna J (2012) Tannin-based flax fibre reinforced composites for structural applications in vehicles. IOP Conf Ser: Mater Sci Eng 40(1):012030
Singh H, Singh JIP, Singh S, Dhawan V, Tiwari SK (2018) A brief review of jute fibre and its composites. Mater Today: Proc 5(14):28427–28437
Holbery J, Houston D (2006) Natural-fiber-reinforced polymer composites in automotive applications. Jom 58(11):80–86
Wotzel K, Wirth R, Flake M (1999) Life cycle studies on hemp fibre reinforced components and ABS for automotive parts. Die Angewandte Makromolekulare Chemie 272(1):121–127
Naik V, Kumar M (2021) A review on natural fiber composite material in automotive applications. Eng Sci 18:1–10
Syduzzaman M, Al Faruque MA, Bilisik K, Naebe M (2020) Plant-based natural fibre reinforced composites: a review on fabrication, properties and applications. Coatings 10(10):973
Jeyapragash R, Srinivasan V, Sathiyamurthy SJMTP (2020) Mechanical properties of natural fiber/particulate reinforced epoxy composites–a review of the literature. Mater Today: Proc 22:1223–1227
Guna V, Ilangovan M, Rather MH, Giridharan BV, Prajwal B, Vamshi Krishna K, Venkatesh K, Reddy N (2020) Groundnut shell/rice husk agro-waste reinforced polypropylene hybrid biocomposites. Journal of Building engineering. 27:100991
Pradhan P, Purohit A, Mohapatra SS, Subudhi C, Das M, Singh NK, Sahoo BB (2022) A computational investigation for the impact of particle size on the mechanical and thermal properties of teak wood dust (TWD) filled polyester composites. Mater Today: Proc 63(2022):756–763
Prasanthi P, Phani T, Srinag NR, Ram TR, Krishna, and N. Chaitanya. (2022) Energy-absorbing capacity of natural hybrid fiber-epoxy composites under impact loading. J Brazil Soc Mech Sci Eng 44(6):236
Hasan KMF, Horváth PG, Bak M, Le DHA, Mucsi ZM, Alpar T (2021) Rice straw and energy reed fibers reinforced phenol formaldehyde resin polymeric biocomposites. Cellulose 28:7859–7875
Prasanthi P, Phani KS, Babu MSR, Kumar N, Eswar Kumar A (2021) Analysis of sisal fiber waviness effect on the elastic properties of natural composites using analytical and experimental methods. J Nat Fibers 18(11):1675–1688
Phani Prasanthi P, Sivaji Babu K, Eswar Kumar A (2021) Waviness effect of fiber on buckling behavior of sisal/carbon nanotube reinforced composites using experimental finite element method. Int J Eng 34(12):2617–2623
Li X, Tabil LG, Panigrahi S (2007) Chemical treatments of natural fiber for use in natural fiber-reinforced composites: a review. J Polym Environ 15:25–33
Suriani MJ, Rapi HZ, Ilyas RA, Petrů M, Sapuan SM (2021) Delamination and manufacturing defects in natural fiber-reinforced hybrid composite: a review. Polymers 13(8):1323
Soutis C, Duan DM, Goutas P (1999) Compressive behaviour of CFRP laminates repaired with adhesively bonded external patches. Compos Struct 45(4):289–301
Ho M-p, Wang H, Lee J-H, Ho C-K, Lau K-T, Leng J, Hui D (2012) Critical factors on manufacturing processes of natural fibre composites. Compos B Eng 43(8):3549–3562
Kalia S, Kaith BS, Kaur I (2009) Pretreatments of natural fibers and their application as reinforcing material in polymer composites—a review. Polym Eng Sci 49(7):1253–1272
Bledzki AK, Gassan J (1999) Composites reinforced with cellulose based fibres. Progress Polym Sci 24(2):221–274
Khalili SM, Reza MN, Eslami-Farsani R (2017) Effect of thermal cycling on the tensile behavior of polymer composites reinforced by basalt and carbon fibers. Mech Compos Mater 52:807–816
Mehdikhani M, Gorbatikh L, Verpoest I, Lomov SV (2019) Voids in fiber-reinforced polymer composites: a review on their formation, characteristics, and effects on mechanical performance. J Compos Mater 53:1579–1669
Acknowledgements
The authors would like to thank the All India Council for Technical Education (AICTE), India, for giving the financial grant to the second authors of this paper to procure the digital universal tensile testing machine, thermal conductivity apparatus, computerized notch cutter, impact testing machine. 8-42/FDC/RPS (POLICY-l)/2019-20 is the file number.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors declare that they have no conflict of interest.
Additional information
Technical Editor: João Marciano Laredo dos Re.
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Kolluru, R., Prasanthi, P. & Kumari, A.S. Mechanical characterization of natural hybrid composites for automotive applications. J Braz. Soc. Mech. Sci. Eng. 45, 511 (2023). https://doi.org/10.1007/s40430-023-04442-0
Received:
Accepted:
Published:
DOI: https://doi.org/10.1007/s40430-023-04442-0