Introduction

The heavy metal contamination has attracted global interest as serious environmental matter due to its toxicity, bioaccumulation, abundance and persistence. Mercury as one of the most hazardous metals was detected since ancient ages, and mercury was remained and was found in the Egyptian tombs (1500 BC).

Production of nuclear fuel needed uranium enrichment and isotope separation. This process was considered a common source of mercury (Riley et al. 1992). People accumulated mercury from food chain, industrial wastes, amalgam compounds and environmental pollution. Hg is very toxic due to adverse action on enzymes in the living body resulting in blindness, paralysis, neurological destruction, serious troubles for human health and animals (Halbrook et al. 1994; Manahan 1979).

Mercury, one of the best-known highly toxic contaminants occurring in various environments, was considered a carcinogenic and caustic material (Lou et al. 2002) and cold vapor atomic fluorescence spectrometry (Bagheri and Gholami 2001; Jiang et al. 2010; Zi et al. 2009) were used in order to detect mercury at trace quantities in different samples. Unfortunately, these methods had a number of significant drawbacks, like the need for costly equipment, cost-intensive and cumbersome operation procedures and exhaustive maintenance efforts.

Based on many benefits of using potentiometric sensors such as high sensitivity, low cost, simplicity in use and fast response time, ion-selective electrodes found many applications in electroanalytical chemistry including the detection of hazardous pollutants such as mercury even at trace levels (Agrahari et al. 2014). Valve metals such as Ta, Zr, Hf and Ti have high resistivity to corrosion when located in acidic or basic media due to the covering of their surfaces by a thin barrier oxide film. Zirconium was a metal of great applications in the nuclear and chemical fields (Ghoneim et al. 1996, 1998).

The purpose of the present work is to evaluate a screen-printed electrode (SPE) modified with zirconium antimonate ionophore as one of the highly selective and sensitive electrodes prepared for potentiometric determination of Hg(II) in different aqueous media. The screen-printed electrode was successfully applied for the determination of Hg(II) ions in water, dental amalgam and fish tissue samples.

Experimental

Chemicals and reagents

Bi-distilled water and reagents of analytical grade were used throughout all experiments presented in this paper. Mercury chloride was purchased from Merck. Zirconium oxy-chloride (Rankem, Mumbai, India), potassium pyroantimonate (CHD, New Delhi, India), and o-nitro-phenyloctylether (o-NPOE) and sodium tetraphenylborate (NaTPB) were purchased from Fluka. HCl, HNO3, NaOH, dioctylphthalate (DOP), dibutylphthalate (DBP) and dioctylsebacate (DOS) was purchased from BDH. Tricresylphosphate (TCP), PVC (relatively high molecular weight) and graphite powder (synthetic 1–2 μm) were provided from Aldrich.

Equipment/apparatus

A Jenway 3505 pH-meter was used for potentiometric measurements. The pH-meter was equipped with a reference electrode (Ag–AgCl double-junction, Metrohm 6.0726.100), which was connected with the proposed ion-selective electrode. pH detection was done by Thermo-Orion, model Orion 3 stars, USA. An inductively coupled plasma-optical emission spectrometry (ICP-OES) was applied as reference method to detect metal ions.

Preparation of zirconium antimonate ionophore

Zirconium antimonate was synthesized by dropwise addition of 0.5 M potassium pyroantimonate (200 mL) into 0.5 M aqueous solution of zirconium oxy-chloride (200 mL) under continuous stirring. At the end of the addition process, a white precipitate was obtained.

The reaction mixture was diluted to 1 L, and cured for one day for complete digestion. The supernatant solution was decanted and precipitate was filtered by suction and the remaining acid residues were removed by well rinsing with hot water. The purified precipitate was then dried by gentle heating at 60 ± 1 °C. After drying, the solid product was poured in distilled water and heated to 80 ± 1 °C to break the solid and remove air trapped inside the solid product; then, it was again subjected to drying at 60 ± 1 °C. The obtained solidified material was ground, sieved and stored at ambient temperature (Elkady et al. 2015).

Preparation of screen-printed electrode

A manual screen printer was used to prepare the array of twelve electrodes by printing of the conductive ink through the screen stencil onto X-ray film. A sheet consisting of stainless steel was tempered to a steel mold; this sheet contained furrows corresponding to the electrode’s size (Ali et al. 2014). The ink used for printing was produced by combining the 1/1 cyclohexanone/acetone mixture, acting as a solvent for the bonding agent, with 450 mg o-NPOE, 1.25 mg poly(vinyl chloride), and 0.75 mg charcoal (synthetic 1–2 μm) (0.75 mg); afterward, 7.5 mg of zirconium antimonate was supplemented. This was followed by stirring (15 min) and sonicating. Finally, the ink was ready to be used to print the prepared electrodes (Frag et al. 2016). Plasticizer selection has a potential impact on the electrode performance. In this study, the electrode was plasticized with o-NPOE and compared with other electrodes plasticized with DBP, DOS, DOP and TCP. The proposed electrodes were allowed to dry at room temperature and then covered with a layer of insulator. The suitable temperature for storing the nominated electrodes was at 4 °C.

Measuring the potential

Solutions to be tested were agitated. Sensor response for the mercury ion was monitored by determining the electromotive force (emf) of the following electrochemical cell: Ag|AgCl|KCl (saturated)||sample solution|SPE. For evaluating the results, the measured emf was plotted against the logarithm of mercury(II) ion concentration. At the point of intersection of the extrapolated linear segments of the calibration curve, the detection limit was defined. The selectivity coefficients (\(K_{\text{Hg,J}}^{\text{pot}}\)) were determined by using the fixed interference (Umezawa et al. 1995, 2000) and matched potential methods (Raulf et al. 1995; Antropov 1972) using Hg(II) (0.001 mol/L) and interfering ions. 1 M HCl or NaOH, respectively, were used to adjust the pH-value of the Hg(II) solution. Mercury chloride solution was serially diluted to obtain concentrations from 10−1 to 10−8 mol/L. An inductively coupled plasma-optical emission spectrometry (ICP-OES) was used to evaluate the standard concentrations.

Sample preparation

In order to demonstrate the applicability and reliability of the proposed mercury sensitive sensor, different real samples, including tap water, river water, industrial wastewaters, waste of dental amalgam and fish tissue were prepared and subjected to analysis.

The collected samples of water and wastewater were subjected to filtration through a filter paper (Whatman No. 40). Dilute solution of nitric acid or sodium hydroxide was used to adjust pH of the samples to the desired values (Afkhami et al. 2012). Ten milliliters of tested solutions was used for the analyses.

Silver, tin, copper and zinc amalgams of mercury are used to fill teeth result in dental amalgam wastes. This waste was prepared in this study due to the previously published article (Gupta et al. 2007). Amalgam materials were ground to small pieces and digested with nitric acid. The sample solution obtained by this way was diluted to 100.0 mL using double distilled water and then adjusted to the optimal pH before introducing to the following process to determine the mercury content using the proposed electrode and ICP-OES.

The feasibility of the reported sensor was tested to determine mercury ions in fish tissue sample. A sample of 1.0 g dried fish tissue, locally purchased, was subjected to digestion vessel including 5.0 mL of HNO3 and 6.0 mL of H2O2. The content of the vessel was gently swirled and heated at 180 °C for 90 min. (Afkhami et al. 2012). Then 6.0 mL of 1.0 mol L−1 K2S2O8 was added and heated again for 30 min. The digested sample was cooled at room temperature, and then, the pH of the sample solution was adjusted at optimal pH and quantitatively diluted with appropriate amount of bi-distilled water. Finally, an aliquot of this solution was used for Hg(II) ions determination using Hg(II)-MSPE sensor and ICP-OES.

Results and discussion

Preliminary studies focused on zirconium antimonate as an electroactive compound in modified screen-printed electrode (MSPE) to be used to determine a variety of diverse ions of metal, encompassing ions of alkali metals, alkaline earth metals, transition metals and heavy metals. In case of such zirconium antimonate-based SPEs, potential response values were collected separately for each individual ion. Figure 1 clearly shows a highly sensitive response of MSPE to Hg(II) ions; this underlines the suitability of the electrode prepared from zirconium antimonate for evaluation of Hg(II) ions. The response characteristics of the proposed Hg(II)-MSPE were systematically evaluated according to the IUPAC recommendation (Buck and Lindner 1994).

Fig. 1
figure 1

Potential response of modified SPEs based on zirconium antimonate for various metals

The calibration plot obtained showed a linear relation between measured emf and logarithm of mercury(II) concentration within the range from 5 × 10−8 to 1 × 10−1 mol L−1, with a cationic slope of 30.02 ± 0.75 mV/decade (Fig. 1). The lower limit of measurement was approximately 5 × 10−8 mol L−1 Hg(II) ions. Table 1 summarizes the response characteristics of the electrode.

Table 1 Response characteristics of modified MSPE sensor

Effect of ionophore content

It is well known that the membrane composition is a significant parameter for the electrode, when the amount of sensing material of the matrix such as zirconium antimonate was appropriate to implement sensible ionic exchange (selective extraction of the evaluated ion). The chemical equilibrium at the membrane of electrode/solution interface will be responsible for the electrode potential. The impact of the sensing material on the performance of proposed electrode was studied.

In this context, five electrodes containing distinct amounts of the ionophore (5–15 mg) have been prepared. As it is well visible from Fig. 2, 12.5 mg can be regarded as the optimum ionophore load. Higher ionophore loads resulted in an increase in the calibration curve’s slope until a definite point; after that, the slope decreased for all examined electrodes. The response of the suggested sensor has been attributed to an exchange process of Hg(II) ions between the analyzed aqueous solution and the solvent mediator. The equilibrium of the system was achieved when the electrochemical potential of Hg(II) ions in the two phases were equal and the Hg(II) ions in the aqueous phase did not influence the activity of the ions in the organic phase (Gurtova et al. 2013).

Fig. 2
figure 2

Effect of ionophore content on calibration of the modified SPE sensor

Effect of plasticizer type

ISEs performance is to a high extent dictated by the type of plasticizer used, because the plasticizer enhances the sensing material’s solubility, and, based on their polarity characteristics, influences the electrode’s general bulk resistance. The plasticizer impact on performance of the proposed electrode has been evaluated. In this case, the electrode performed with o-NPOE in comparison with those of TCP, DBP, DOP and DOS was studied.

The obtained calibration graph with various plasticizers indicated that o-NPOE as plasticizer resulted in highly sensitive membrane electrode with the highest slope and wider linear range related to the dielectric constant of these plasticizers (where ε value equals to 24, 3.88, 4.7, 5.2, and 17.6 for the tested plasticizers in the same order). These features are shown in Fig. 3.

Fig. 3
figure 3

Effect of plasticizer type on calibration of the modified SPE sensor

Dynamic response time

The electrode’s response time is a critical factor for analytical uses. The operation time is understood as the time span, which elapses between dip** the electrode in the measuring solution and reaching the equilibrium potential. In addition, the average time needed by the electrode to attain a steady potential response of the ultimate equilibrium value with a deviation of ± 1 mV has also to be considered.

Following a sequential dip** in Hg(II) solutions differing in their concentrations by a factor of 10, the measurement results were evaluated. Response time inherent to SPEs are only measurable if the overall response time of the potentiometric system is governed by the properties of the paste of electrode, i.e. if the time constant of the response function of the electrode is much larger than the time constant of the electrochemical cell and the electronic EMF–measuring device. As a matter of fact, the entire response time is determined by many factors, such as the measuring instrument’s time constant, the ion transfer reaction rate through the paste–pattern interface, the impedance of the equivalent electric circuit of the paste or the stabilization of a liquid–junction potential at the reference electrode (Umezawa et al. 1995).

It can be clearly delineated from the results that all the potentiometric response times of the nominated electrode were less than 10 s within the concentration range of 10−6–10−3 mol L−1 Hg (II) (Fig. 4). This quick response time was in excellent agreement with previous results reporting that electrodes containing carbon particles and surrounded by a very thin film of o-NPOE behave as a conductor (Raulf et al. 1995).

Fig. 4
figure 4

Dynamic response time of Hg(II) modified SPE sensor

Effect of pH

The impact of the pH-value on the response of the SPE was investigated by analyzing the cell’s potential readings for solutions containing Hg(II) in concentrations 10−4 and 10−3 mol/L and pH-values between 1 and 10. Tiny quantities of 0.1–1 M HCl or NaOH, respectively, were added to 10 mL of the Hg(II) solution in order to vary the pH-value. The resulting E values [mV] were plotted against the corresponding pH-values. Accordingly, it was obvious that the electrodes performed independent of the pH-value in the range between pH 2.5 and pH 8.5. The potential within this range tends to be constant with nearly zero percent of change in mV value (Fig. 5). On the other hand, at lower and upper of this range, the measurement efficiency could be affected by the formation of some hydroxyl complexes of Hg(II) ion at high pH (more than 8.5) and by the hydrogen ion response at low pH (less than 2.5), accompanying with less than 10% change in mV value.

Fig. 5
figure 5

Effect of pH of the test solution on the potential readings of modified SPE sensor

Effect of temperature

Calibration curves (electrode potential (Eelec) versus p[Hg(II)]) were established at various testing solution temperatures (10, 25, 30, 40, 50 and 60 °C). To detect the isothermal coefficient of the electrode (dE0/dT), the standard electrode potentials (E0) versus the normal hydrogen electrode at varying temperatures were implemented from calibration curves as the intercepts at p[Hg(II)] = 0 and plotted against (t − 25), where t is the temperature of the testing solution in °C (Fig. 6). Accordingly, a straight-line graph could be computed due to Antropov’s equation (1972). \(E_{\text{cell}}^{0} = E_{{{\text{cell}}(25^\circ {\text{C}})}}^{0} + [({\text{d}}E^{0} )_{\text{cell}} / {\text{d}}t \, ]\left( {t - 25} \right),\) where \(E_{(25)}^{0}\) is the standard electrode potential at 25 °C.

Fig. 6
figure 6

Variation of the cell emf with the temperature for the modified SPE sensor

The slope of the straight line represents the isothermal coefficient of the electrodes. The nominated electrode was detected with isothermal coefficient of 0.0984 mV/°C. Based on the isothermal coefficient value of the proposed electrode, it could be stated that the thermal stability of the electrode was quite high within the applied temperature range. In this manner, the candidate electrode could be considered for using fairly up to 60 °C with undetectable deviation from the Nearnstian behavior.

Selectivity and interference

Selectivity could be the most significant property of the electrode that defines the range in which it works accurately to determine one specified ion mixed with a matrix of other species acting as interfering ions. Potentiometric selectivity coefficients of the Hg(II) electrode were evaluated by “fixed interference method” (FIM) (Umezawa et al. 1995, 2000) at 10−3 M concentration of the interfering ions and “matched potential method” (MPM) (Raulf et al. 1995; Antropov 1972) that was recommended by IUPAC. The matched potential method is characterized by overcoming the disadvantages accompanying with other methods in accordance with the Nicolsky–Eisenman equation. By using this process, the reference solution was added to the specified activity of primary ion (A) before measuring the potential. On the other hand, interfering ion (B) has to be added successively to the identical reference solution including the primary ion, until the potential value is reached that is obtained with the primary ions separately. The results shown in Table 2 manifested the high selectivity for Hg(II) ion without interference from the other studied cations using the proposed electrode.

Table 2 Potentiometric selectivity coefficients of some interfering ions using the modified SPE sensor

Lifetime of screen-printed electrode

The lifetime of the electrode was evaluated by performing calibrations periodically with standard solutions and calculating the slopes over the concentration ranges from 10−8 to 10−1 mol/L of Hg(II) solutions over a period of 20 weeks. The experimental results showed that, the slope of the electrode (30.02 ± 0.75 mV/decade change) showed a gradual decrease after 16 weeks (Fig. 7). It can therefore be concluded that the lifetime of the proposed electrode was at least 16 weeks. After this period, the slight change in the observed slope could be corrected by conditioning the SPE with 0.01 mol/L Hg(II) solution for 1–3 days. With this treatment, the assembly could be used for 2 weeks more. The lifetime of SPE mainly depends on the type of ion pair and plasticizers used, and on the number of times used (Sadeghi et al. 2002). After 18 weeks, the electrode response deteriorated, which may be attributed to the aging of the SPE matrixes, ion pair, as well as plasticizer (Oesch and Simon 1980).

Fig. 7
figure 7

Lifetime of the Hg(II) modified SPE sensor

Analytical applications

The proposed sensor Hg(II)-MSPE was successfully applied for the determination of mercury(II) ions at trace levels in a wide variety of real samples. Tap water, river water, industrial wastewaters, the waste of dental amalgam and fish tissue samples were treated by the recommended procedures, and analyzed by the suggested potentiometric sensor. The results are given in Table 3. According to this table, the obtained results were comparable with those obtained by (ICP-OES). Thus, the sensor provided a good alternative for the determination of Hg(II) in different real samples.

Table 3 Potentiometric determination of Hg(II) in different real samples using modified SPE sensor

Method validation

Validation of electroanalytical techniques constitutes a procedure established to check if a determination technique applied for specific measurements is appropriate for its designated purpose similar to alternative techniques (Gumustas and Ozkan 2011). Validation studies to confirm accuracy, detection limits, measurement limits, linearity, precision and specificity were carried out applying standard Hg(II)-stock solutions.

Accuracy and precision

Accuracy and precision may be defined as the most nearly to the same values that is validated, whatever as a traditional, true or accepted reference value, and the value found (Gumustas and Ozkan 2011). Intra-day and inter-day precisions were recorded using four replicates of two concentrations. The relative standard deviations were evaluated as very small values with regard to the reasonable repeatability of the nominated method as presented in Table 4.

Table 4 Evaluation of intra- and inter-day precision and accuracy of the modified SPE sensor

Precision is defined as the level of consistency between the results of solely tests through applying the process repeatedly to multiple samplings of a homogeneous specimen. Moreover, precision is generally described as standard or relative standard deviations (RSD) of the replicate analysis (Oesch and Simon 1980). Hence, the precision of nominated potentiometric method was measured as percentage relative standard deviation (RSD %) using the sensors under evaluation. Table 3 includes the RSD% values for the repeated determinations.

Linearity

Linearity of electroanalytical technique is the evaluation of how well calibration plot of electroanalytical response toward concentration approximates a straight line (Buck and Lindner 1994). As known, the standard calibration graph was acquired by measuring five different concentrations of Hg(II) as standard solutions. It turned out that the electrode potential [mV] and the logarithm of the Hg(II) concentration were linearly correlating. Table 1 presents regression data and correlation coefficients (R), together with other statistical parameters.

Detection limit and quantification limit

The quantification limit (LOQ) is calculated by determining the minimum concentration, which could be detected in accordance with the recommendations of ICH Q2 (R1) (Gumustas and Ozkan 2011); below this value, the calibration function was nonlinear. 5 × 10−8 mol/L was the lowest concentration that can be detected by the nominated electrode. LOD is a minimum amount of the evaluated sample (Gumustas and Ozkan 2011). It was well visible from the LOD results presented in Table 1 that the investigated SPE was extremely sensitive and display viable tools for the determination of small Hg(II) concentrations.

Specificity

Process specificity could be studied by investigating all interferences encountered from usually occurring cations. It was found that the results of proposed technique have unnoticeable interference with the examined cations according to Table 2.

Comparison of the proposed Hg(II)-MSPE sensor and some of the previous reports

Previously manufactured Hg(II)-selective electrodes and the current zirconium antimonate-based electrode are reported in Table 5 including the pH range, response time, slope and dynamic linear range. Clearly, it could be concluded that the studied electrode compared favorably to other ion-selective electrodes described in the literature.

Table 5 Comparing some of the characteristics of Hg(II)-MSPE with some previously reported Hg(II)-ISEs

Conclusions

Hg(II)-screen-printed electrode based on zirconium antimonite as ionophore and o-NPOE as plasticizer were developed and exhibited good reproducibility for about 4 months in the concentration range of 5.0 × 10−8–1.0 × 10−1 mol/L, within the pH range of 2.5–8.5. The proposed electrode was successfully applied to the determination of Hg(II) in tap water, river water, industrial wastewaters, waste of dental amalgam and fish tissue samples. The analytical method proposed proved to be simple, rapid and accurate.