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Sustainable development in cold gas dynamic spray coating process for biomedical applications: challenges and future perspective review

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Abstract

This review article specifically focuses on today’s cutting-edge technology i.e., the cold gas dynamic spray coating process, which is a relatively new technique in the field of orthopedics and antibacterial coatings. Cold gas dynamic spray coating (CGDS) has many advantages over conventional high-temperature processes, such as cost-effectiveness, suitability for oxygen-sensitive materials, and sustainable environmentally-friendly properties and functionality. Powdered form feedstock material is used in this process and accelerated supersonically onto the appropriate substrate without melting. The deposition of pure ceramic deposits, such as hydroxyapatite, remains a challenge. Therefore, the authors attempt to analyze more than 100 design, experimental, numerical, and statistical-based case studies which include the challenges and future perspective of the cold gas dynamic spray coating process for biomedical applications. Further, an inclusive evaluation is carried out related to bio-implants and the development and optimization of thermal spray coatings, with a focus on the emerging CGDS coating systems for orthopedics and antibacterial purposes. By analyzing the process parameters involved in CGDS, this review intends to provide insights into the critical factors affecting the quality and properties of the coatings produced, including substrate preparation, powder characteristics, spraying conditions, and post-treatment. The results of this review could help researchers optimize the CS technique to produce more reliable and efficient bio-implants, with improved biocompatibility and mechanical properties.

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Authors and Affiliations

  1. School of Mechanical Engineering, Lovely Professional University, Phagwara, Punjab, India

    Harpinder Singh Sandhu

  2. Chitkara University Institute of Engineering and Technology, Chitkara University, Rajpura, Punjab, India

    Deepam Goyal & Ankit Sharma

  3. Department of Mechanical Engineering, I K Gujral Punjab Technical University, Jalandhar, Punjab, India

    Tarun Goyal

  4. School of Agriculture, Lovely Professional University, Phagwara, Punjab, India

    Sapna Jarial

  5. Department of Mechanical and Automation Engineering, GNA University, Phagwara, Punjab, India

    Anuranjan Sharda

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Sandhu, H.S., Goyal, D., Sharma, A. et al. Sustainable development in cold gas dynamic spray coating process for biomedical applications: challenges and future perspective review. Int J Interact Des Manuf (2023). https://doi.org/10.1007/s12008-023-01474-7

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