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Unlocking the nanoparticle emission potential: a study of varied filaments in 3D printing

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Abstract

This study investigates nanoparticle emission during 3D printing processes, assessing various filament materials’ impact on air quality. Commonly used 3D printers, including both filament and resin-based types, were examined. The study’s scope encompasses diverse filament materials like ABS (acrylonitrile butadiene styrene), PLA (polylactic acid), PETG (polyethylene terephthalate glycol), ASA (acrylonitrile styrene acrylate), TPU (thermoplastic polyurethane), PP (polypropylene), nylon, and wood-based variants, alongside three types of resins. The research delves into the relationship between the type of material and nanoparticle emissions, emphasizing temperature’s pivotal role. Measurement instruments were employed for nanoparticle quantification, including an engine exhaust particle sizer spectrometer, condensation particle counter, and nanozen dust counters. Notably, results reveal substantial variations in nanoparticle emissions among different filament materials, with ASA, TPU, PP, and ABS showing considerably elevated emission levels and characteristic particle size distribution patterns. The findings prompt practical recommendations for reducing nanoparticle exposure, emphasizing printer confinement, material selection, and adequate ventilation. This study offers insights into potential health risks associated with 3D printing emissions and provides a basis for adopting preventive measures.

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Abbreviations

ABS :

Acrylonitrile butadiene styrene

ASA :

Acrylonitrile styrene acrylate

BIM :

Building information modeling

CPC :

Condensation particle counter

EEPS :

Engine exhaust particle sizer

HSE :

Health and Safety Executive

IFA :

Institut für Arbeitsschutz

INS :

Instituto Nacional de Silicosis

INSST :

Instituto Nacional de Seguridad e Higiene en el Trabajo

PETG :

Polyethylene terephthalate glycol

PLA :

Polylactic acid

PNC :

Particle number concentration

PP :

Polypropylene

PSD :

Particle size distribution

TPU :

Thermoplastic polyurethane

UFP :

Ultrafine particles

VOCs :

Volatile organic compounds

WHO :

World Health Organizations

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Acknowledgements

We extend our sincere gratitude to the Instituto Nacional de Silicosis (INS) and Fundación Prevent for their generous support throughout this research endeavor. Additionally, we would like to express our appreciation to the HUCA library for their invaluable assistance in providing access to essential reference materials and information, which greatly enriched the quality of this study.

Funding

This research was funded by Fundación PREVENT in the Fundación Prevent 2021 R&D awards.

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All authors contributed to the study conception and design. Material preparation, data collection, and analysis were performed by Hector Garcia-Gonzalez and Maria Teresa Lopez-Pola. The first draft of the manuscript was written by Hector Garcia-Gonzalez, and all authors commented on previous versions of the manuscript. All authors read and approved the final manuscript.

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Correspondence to Hector Garcia-Gonzalez.

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The authors declare no competing interests.

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Responsible Editor: Philippe Garrigues

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Garcia-Gonzalez, H., Lopez-Pola, M.T. Unlocking the nanoparticle emission potential: a study of varied filaments in 3D printing. Environ Sci Pollut Res 31, 31188–31200 (2024). https://doi.org/10.1007/s11356-024-33257-2

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  • DOI: https://doi.org/10.1007/s11356-024-33257-2

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