Abstract
This study investigates nanoparticle emission during 3D printing processes, assessing various filament materials’ impact on air quality. Commonly used 3D printers, including both filament and resin-based types, were examined. The study’s scope encompasses diverse filament materials like ABS (acrylonitrile butadiene styrene), PLA (polylactic acid), PETG (polyethylene terephthalate glycol), ASA (acrylonitrile styrene acrylate), TPU (thermoplastic polyurethane), PP (polypropylene), nylon, and wood-based variants, alongside three types of resins. The research delves into the relationship between the type of material and nanoparticle emissions, emphasizing temperature’s pivotal role. Measurement instruments were employed for nanoparticle quantification, including an engine exhaust particle sizer spectrometer, condensation particle counter, and nanozen dust counters. Notably, results reveal substantial variations in nanoparticle emissions among different filament materials, with ASA, TPU, PP, and ABS showing considerably elevated emission levels and characteristic particle size distribution patterns. The findings prompt practical recommendations for reducing nanoparticle exposure, emphasizing printer confinement, material selection, and adequate ventilation. This study offers insights into potential health risks associated with 3D printing emissions and provides a basis for adopting preventive measures.
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs11356-024-33257-2/MediaObjects/11356_2024_33257_Fig1_HTML.jpg)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs11356-024-33257-2/MediaObjects/11356_2024_33257_Fig2_HTML.jpg)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs11356-024-33257-2/MediaObjects/11356_2024_33257_Fig3_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs11356-024-33257-2/MediaObjects/11356_2024_33257_Fig4_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs11356-024-33257-2/MediaObjects/11356_2024_33257_Fig5_HTML.png)
Similar content being viewed by others
Abbreviations
- ABS :
-
Acrylonitrile butadiene styrene
- ASA :
-
Acrylonitrile styrene acrylate
- BIM :
-
Building information modeling
- CPC :
-
Condensation particle counter
- EEPS :
-
Engine exhaust particle sizer
- HSE :
-
Health and Safety Executive
- IFA :
-
Institut für Arbeitsschutz
- INS :
-
Instituto Nacional de Silicosis
- INSST :
-
Instituto Nacional de Seguridad e Higiene en el Trabajo
- PETG :
-
Polyethylene terephthalate glycol
- PLA :
-
Polylactic acid
- PNC :
-
Particle number concentration
- PP :
-
Polypropylene
- PSD :
-
Particle size distribution
- TPU :
-
Thermoplastic polyurethane
- UFP :
-
Ultrafine particles
- VOCs :
-
Volatile organic compounds
- WHO :
-
World Health Organizations
References
Alfageme Mediavilla C, Arana Munarriz V, Arias Guillen M, Ariza Prota M, Arzallus Susperregui M, Cabrerizo Benito JI, Carballo Menéndez M, Fernández Rodríguez P, Fernández Tena A, Fernández Vilas EM, Freijo Pasarín J (2020) Protocolo de vigilancia sanitaria específica. Silicosis. MINISTERIO DE SANIDAD, p 61. https://www.sanidad.gob.es/ciudadanos/saludAmbLaboral/docs/silicosis.pdf
Azimi P, Zhao D, Pouzet C, Crain NE, Stephens B (2016) Emissions of ultrafine particles and volatile organic compounds from commercially available desktop three-dimensional printers with multiple filaments. Environ Sci Technol 50(3):1260–1268. https://doi.org/10.1021/acs.est.5b04983
Bahadar H, Maqbool F, Niaz K, Abdollahi M (2016) Toxicity of nanoparticles and an overview of current experimental models. Iran Biomed J 20(1):1–11. https://doi.org/10.7508/ibj.2016.01.001
Byrley P, George BJ, Boyes WK, Rogers K (2019) Particle emissions from fused deposition modeling 3D printers: evaluation and meta-analysis. Sci Total Environ 655:395–407. https://doi.org/10.1016/j.scitotenv.2018.11.070
Chan FL, House R, Kudla I, Lipszyc JC, Rajaram N, Tarlo SM (2018) Health survey of employees regularly using 3D printers. Occup Med 68(3):211–214. https://doi.org/10.1093/occmed/kqy042
Chan FL, Hon C-Y, Tarlo SM, Rajaram N, House R (2020) Emissions and health risks from the use of 3D printers in an occupational setting. J Toxicol Environ Health A 83(7):279–287. https://doi.org/10.1080/15287394.2020.1751758
Characterizing 3D Printing Emissions and Controls in an Office Environment | Blogs | CDC (2018) NIOSH Science Blog. https://blogs.cdc.gov/niosh-science-blog/2018/08/16/3d-printing/
Chýlek R, Kudela L, Pospíšil J, Šnajdárek L (2021) Parameters influencing the emission of ultrafine particles during 3D printing. Int J Environ Res Public Health 18(21):11670. https://doi.org/10.3390/ijerph182111670
Commission Recommendation of 10 June 2022 on the Definition of Nanomaterial 2022/C 229/01 (2022) https://eur-lex.europa.eu/legal-content/EN/TXT/?uri=CELEX:32022H0614(01)
Dobrzyńska E, Kondej D, Kowalska J, Szewczyńska M (2021) State of the art in additive manufacturing and its possible chemical and particle hazards-review. Indoor Air 31(6):1733–1758. https://doi.org/10.1111/ina.12853
Felici G, Lachowicz JI, Milia S, Cannizzaro E, Cirrincione L, Congiu T, Jaremko M, Campagna M, Lecca LI (2023) A pilot study of occupational exposure to ultrafine particles during 3D printing in research laboratories. Front Public Health 11:1144475. https://doi.org/10.3389/fpubh.2023.1144475
Floyd EL, Wang J, Regens JL (2017) Fume emissions from a low-cost 3-D printer with various filaments. J Occup Environ Hyg 14(7):523–533. https://doi.org/10.1080/15459624.2017.1302587
Forest V, Pourchez J, Pélissier C, Audignon Durand S, Vergnon J-M, Fontana L (2021) Relationship between occupational exposure to airborne nanoparticles, nanoparticle lung burden and lung diseases. Toxics 9(9):9. https://doi.org/10.3390/toxics9090204
García H, Pola TL (2022) Health and safety in 3D printing: article. Int J Occup Environ Saf 6(1):1. https://doi.org/10.24840/2184-0954_006.001_0003
Garcia-Gonzalez H, Domat M, Lopez-Pola T, Fernandez-Rubio P, Fernandez-Rodriguez P (2022) Particulate matter characterization in a hospital’s underground car park. Powders 1(4):4. https://doi.org/10.3390/powders1040013
Grand View Research (2019) 3D Printing Market Analysis, 2016–2017. Grand View Research, Inc., p 83. https://www.grandviewresearch.com/industry-analysis/3d-printing-industry-analysis/request/rs1
Gu J, Wensing M, Uhde E, Salthammer T (2019) Characterization of particulate and gaseous pollutants emitted during operation of a desktop 3D printer. Environ Int 123:476–485. https://doi.org/10.1016/j.envint.2018.12.014
Hall S, Pengelly I, Staff J, Plant N, Evans G (2019) Measuring and controlling emissions from polymer filament desktop 3D printers (Research Report RR1146; p. 70). Health and Safety Executive. https://www.hse.gov.uk/Research/rrhtm/rr1146.htm
House R, Rajaram N, Tarlo SM (2017) Case report of asthma associated with 3D printing. Occup Med (oxford, England) 67(8):652–654. https://doi.org/10.1093/occmed/kqx129
Joo MW, Lee Y-S, Chung Y-G, Lee HK (2022) Sarcomas in teachers using three-dimensional printers: a report of three patients and literature review. Clin Orthop Surg 14(2):310–317. https://doi.org/10.4055/cios21181
Kangas A, Kukko K, Kanerva T, Säämänen A, Akmal JS, Partanen J, Viitanen A-K (2023) Workplace exposure measurements of emission from industrial 3D printing. Ann Work Expos Health 67(5):596–608. https://doi.org/10.1093/annweh/wxad006
Kim B, Shin JH, Kim HP, Jo MS, Kim HS, Lee JS, Lee HK, Kwon HC, Han SG, Kang N, Gulumian M, Bello D, Yu IJ (2022) Assessment and mitigation of exposure of 3-D printer emissions. Front Toxicol 3. https://www.frontiersin.org/articles/10.3389/ftox.2021.817454
Kumah EA, Fopa RD, Harati S, Boadu P, Zohoori FV, Pak T (2023) Human and environmental impacts of nanoparticles: a sco** review of the current literature. BMC Public Health 23(1):1059. https://doi.org/10.1186/s12889-023-15958-4
Kwon O, Yoon C, Ham S, Park J, Lee J, Yoo D, Kim Y (2017) Characterization and control of nanoparticle emission during 3D printing. Environ Sci Technol 51(18):10357–10368. https://doi.org/10.1021/acs.est.7b01454
Lee H, Kwak D-B, Choi CY, Ahn K-H (2023) Accurate measurements of particle emissions from a three-dimensional printer using a chamber test with a mixer-installed sampling system. Sci Rep 13(1):1. https://doi.org/10.1038/s41598-023-33538-9
Leso V, Ercolano ML, Mazzotta I, Romano M, Cannavacciuolo F, Iavicoli I (2021) Three-dimensional (3D) printing: implications for risk assessment and management in occupational settings. Ann Work Expos Health 65(6):617–634. https://doi.org/10.1093/annweh/wxaa146
Mendes L, Kangas A, Kukko K, Mølgaard B, Säämänen A, Kanerva T, Flores Ituarte I, Huhtiniemi M, Stockmann-Juvala H, Partanen J, Hämeri K, Eleftheriadis K, Viitanen A-K (2017) Characterization of emissions from a desktop 3D printer. J Ind Ecol 21(S1):S94–S106. https://doi.org/10.1111/jiec.12569
Mohammadian Y, Nasirzadeh N (2021) Toxicity risks of occupational exposure in 3D printing and bioprinting industries: a systematic review. Toxicol Ind Health 37(9):573–584. https://doi.org/10.1177/07482337211031691
Morales MA, Maranon A, Hernandez C, Michaud V, Porras A (2023) Colombian sustainability perspective on fused deposition modeling technology: opportunity to develop recycled and biobased 3D printing filaments. Polymers 15(3):528. https://doi.org/10.3390/polym15030528
Quintana San José MJ, Zugasti Macazaga MA, del Uribe Zallo MC, Uribe Ortega B, Jiménez Saavedra R, Cohen Gómez E, Gálvez Pérez V, Sousa Rodríguez ME, Sánchez Cabo MT, Colorado Soriano M, Aguilar Franco J (2015) Seguridad y salud en el trabajo con nanomateriales. Servicio de Ediciones y Publicaciones del Instituto Nacional de Seguridad e Higiene en el Trabajo (INSHT). https://www.insst.es/documentacion/catalogo-de-publicaciones/seguridad-y-salud-en-el-trabajo-con-nanomateriales?redirect=https%253A%252F%252Fwww.insst.es%252Fresultados-de-busqueda%253Fp_p_id%253D3%2526p_p_lifecycle%253D0%2526p_p_state%253Dmaximized%2526p_p_mod%2520e%253Dview%2526_3_keywords%253D%252522seguridad%252By%252Bsalud%252Ben%252Bel%252Btrabajo%252Bcon%252Bnanomateriales%252522%2526_3_struts_action%253D%25252Fsearch%25252Fsearch&inheritRedirect=true
Rim K-T (2023) Chemicals released from 3D printers and the prevention of workers’ health: a literature review. Toxicol Environ Heal Sci 15(1):3–7. https://doi.org/10.1007/s13530-022-00158-1
Romanowski H, Bierkandt FS, Luch A, Laux P (2023) Summary and derived Risk Assessment of 3D printing emission studies. Atmos Environ 294:119501. https://doi.org/10.1016/j.atmosenv.2022.119501
Runström Eden G, Tinnerberg H, Rosell L, Möller R, Almstrand A-C, Bredberg A (2022) Exploring methods for surveillance of occupational exposure from additive manufacturing in four different industrial facilities. Ann Work Expos Health 66(2):163–177. https://doi.org/10.1093/annweh/wxab070
Sigloch H, Bierkandt FS, Singh AV, Gadicherla AK, Laux P, Luch A (2020) 3D printing—evaluating particle emissions of a 3D printing pen. J Vis Exp: JoVE 164. https://doi.org/10.3791/61829
Stefaniak AB, LeBouf RF, Yi J, Ham J, Nurkewicz T, Schwegler-Berry DE, Chen BT, Wells JR, Duling MG, Lawrence RB, Martin SB, Johnson AR, Virji MA (2017) Characterization of chemical contaminants generated by a desktop fused deposition modeling 3-dimensional Printer. J Occup Environ Hyg 14(7):540–550. https://doi.org/10.1080/15459624.2017.1302589
Stephens B, Azimi P, El Orch Z, Ramos T (2013) Ultrafine particle emissions from desktop 3D printers. Atmos Environ 79:334–339. https://doi.org/10.1016/j.atmosenv.2013.06.050
Tang C-L, Seeger S (2022) Systematic ranking of filaments regarding their particulate emissions during fused filament fabrication 3D printing by means of a proposed standard test method. Indoor Air 32(3):e13010. https://doi.org/10.1111/ina.13010
van Broekhuizen P, van Veelen W, Streekstra W-H, Schulte P, Reijnders L (2012) Exposure limits for nanoparticles: report of an international workshop on nano reference values. Ann Occup Hyg 56(5):515–524. https://doi.org/10.1093/annhyg/mes043
Viitanen A-K, Kallonen K, Kukko K, Kanerva T, Saukko E, Hussein T, Hämeri K, Säämänen A (2021) Technical control of nanoparticle emissions from desktop 3D printing. Indoor Air 31(4):1061–1071. https://doi.org/10.1111/ina.12791
World Health Organization (2021) WHO global air quality guidelines: Particulate matter (PM2.5 and PM10), ozone, nitrogen dioxide, sulfur dioxide and carbon monoxide. World Health Organization. https://apps.who.int/iris/handle/10665/345329
Yeom S, Kim H, Hong T, Jeong K (2022) Analysis of ways to reduce potential health risk from ultrafine and fine particles emitted from 3D printers in the makerspace. Indoor Air 32(5):e13053. https://doi.org/10.1111/ina.13053
Zhang Q, Sharma G, Wong JPS, Davis AY, Black MS, Biswas P, Weber RJ (2018) Investigating particle emissions and aerosol dynamics from a consumer fused deposition modeling 3D printer with a lognormal moment aerosol model. Aerosol Sci Technol 52(10):1099–1111. https://doi.org/10.1080/02786826.2018.1464115
Acknowledgements
We extend our sincere gratitude to the Instituto Nacional de Silicosis (INS) and Fundación Prevent for their generous support throughout this research endeavor. Additionally, we would like to express our appreciation to the HUCA library for their invaluable assistance in providing access to essential reference materials and information, which greatly enriched the quality of this study.
Funding
This research was funded by Fundación PREVENT in the Fundación Prevent 2021 R&D awards.
Author information
Authors and Affiliations
Contributions
All authors contributed to the study conception and design. Material preparation, data collection, and analysis were performed by Hector Garcia-Gonzalez and Maria Teresa Lopez-Pola. The first draft of the manuscript was written by Hector Garcia-Gonzalez, and all authors commented on previous versions of the manuscript. All authors read and approved the final manuscript.
Corresponding author
Ethics declarations
Ethics approval
Not applicable.
Consent to participate
Not applicable. (The manuscript does not report on or involve the use of any animal or human data or tissue).
Consent for publication
The authors have approved the final draft of the manuscript.
Conflicts of interest
The authors declare no competing interests.
Additional information
Responsible Editor: Philippe Garrigues
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Supplementary Information
Below is the link to the electronic supplementary material.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Garcia-Gonzalez, H., Lopez-Pola, M.T. Unlocking the nanoparticle emission potential: a study of varied filaments in 3D printing. Environ Sci Pollut Res 31, 31188–31200 (2024). https://doi.org/10.1007/s11356-024-33257-2
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11356-024-33257-2