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Optimization of dual pulse resistance welding parameters for ASTM A240 stainless steel sheets: a multi-objective approach

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Abstract

An attempt is made to optimize the control parameters of the dual pulse resistance welding of ASTM A240 stainless steel sheets using a Taguchi approach. The weld joint’s tensile strength and the indentation at the weld surface, respectively, are the response quality attributes that need optimization. Three control parameters—second pulse current, cooling time, and second pulse weld time—are used for the study. Experiments are conducted based on L9 orthogonal array design. In addition, a linear surface area model response has been established in order to create a relationship between the results of the indentation and tensile strength tests and the parameters that affect the process. The findings indicate that the magnitude of the second pulse current is the most important component that influences tensile strength and indentation in dual pulse resistance spot welding. This was discovered via the analysis of the measurements.

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No datasets were generated or analysed during the current study.

Change history

  • 14 July 2024

    In this article, the City in affiliation was incorrectly given as ‘Puducherry’ but should have been ‘Chennai’.

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Authors and Affiliations

  1. Mechanical Engineering, Vel Tech Rangarajan Dr. Sagunthala R&D Institute of Science and Technology, Chennai, Tamil Nadu, 600 062, India

    D. Rajesh, N. Lenin & M. Deva

  2. Mechanical Engineering, Velammal Engineering College, Chennai, India

    V. Chandran

  3. Integral Coach Factory, Chennai, India

    A. Subramanian

  4. Mechanical Engineering, Kalasalingam Academy of Research and Education, Srivilliputhur, Tamil Nadu, 626 126, India

    P. Balamurugan

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  1. D. Rajesh
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  2. V. Chandran
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  3. N. Lenin
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  4. A. Subramanian
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  5. M. Deva
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  6. P. Balamurugan
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Contributions

D.R. and V. C. - Conceptualization, Data Curation and Writing Original DraftV. C. and N.L. - Writing - Reviewing and Editing, Data Analysis, Formal AnalysisM.D. and A.S. - Formal Analysis and Editing, Overview of Manuscript.

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Correspondence to D. Rajesh.

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Rajesh, D., Chandran, V., Lenin, N. et al. Optimization of dual pulse resistance welding parameters for ASTM A240 stainless steel sheets: a multi-objective approach. Interactions 245, 140 (2024). https://doi.org/10.1007/s10751-024-01992-0

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