Combined Thermo-Mechanical Techniques for Post-processing of the SLM-Printed Ni-Cr-Fe Alloy Parts

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Advances in Design, Simulation and Manufacturing III (DSMIE 2020)

Abstract

The selective laser melting (SLM) is an additive manufacturing process applied to fabricate the metal parts owing to the melting of the metal powder in a layer by layer approach. The combined thermo-mechanical techniques for the post-processing of Ni-Cr-Fe alloy parts fabricated by the SLM process are proposed. In this study, the flat parts were fabricated using a nickel-based pre-alloyed Inconel 718 powder. The hot isostatic pressing (HIP) followed by homogenization (H) and/or aging (A) was carried out to modify the structure of the material and reduce the porosity. The shot peening (SP) and ultrasonic impact treatment (UIT) using a seven-pin impact head were applied to improve the surface texture parameters and stress state. The surface texture and hardness of the SLM-built and thermo-mechanical post-processed Inconel 718 specimens are studied and compared. Results indicated that the used mechanical surface treatments after heat treatments led to a further increase in the surface hardness and formation of a new surface microrelief. As compared to the SP process, the UIT process forms regular microrelief with smoother surface roughness and lower height profile parameters while the SP-induced surface hardness is higher than that of the UIT-processed specimen.

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Acknowledgments

The authors would like to acknowledge S. Faust (Otto von Guericke University Magdeburg, Germany) for the surface topography measurements.

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Correspondence to Dmytro Lesyk .

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Lesyk, D., Martinez, S., Pedash, O., Dzhemelinskyi, V., Mordyuk, B. (2020). Combined Thermo-Mechanical Techniques for Post-processing of the SLM-Printed Ni-Cr-Fe Alloy Parts. In: Ivanov, V., Trojanowska, J., Pavlenko, I., Zajac, J., Peraković, D. (eds) Advances in Design, Simulation and Manufacturing III. DSMIE 2020. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-50794-7_29

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  • DOI: https://doi.org/10.1007/978-3-030-50794-7_29

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  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-030-50793-0

  • Online ISBN: 978-3-030-50794-7

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