Characterization of Ni-Based Composite Coating HVOF Process

  • Conference paper
  • First Online:
Recent Advances in Mechanical Engineering (ICRAMERD 2023)

Abstract

In the present study, the NiCrBSi composite coating was done on 304 Stainless steel by a High-velocity oxyfuel process. Oxygen flow rate, LPG flow rate, coating powder feed rate, and spray distance constant process parameters have been chosen because they have a greater impact on the finished condition of the coating. The composition and structural properties of the feedstock powder and coated substrate were studied using X-ray diffraction (XRD). The XRD results confirmed the crystalline nature of the composite coating powder and coated substrate. Further, scanning electron microscopy (SEM) was also performed to study the morphology of both feedstock powder and coated substrate. SEM micrograph shows that the NiCrBSi are somewhat sphere-like morphology and they were interlinked with each other. FESEM micrograph images confirmed the coating is done smoothly.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Subscribe and save

Springer+ Basic
EUR 32.99 /Month
  • Get 10 units per month
  • Download Article/Chapter or Ebook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
Subscribe now

Buy Now

Chapter
GBP 19.95
Price includes VAT (United Kingdom)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
GBP 175.50
Price includes VAT (United Kingdom)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
GBP 219.99
Price includes VAT (United Kingdom)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free ship** worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Joshi S, Nylen P (2019) Advanced coatings by thermal spray processes. Technologies 7(4):79

    Article  Google Scholar 

  2. Mathanbabu M, Thirumalaikumarasamy D, Thirumal P, Ashokkumar M (2021) Study on thermal, mechanical, microstructural properties and failure analyses of lanthanum zirconate based thermal barrier coatings: a review. Mater Today: Proc 46:7948–7954

    Google Scholar 

  3. Vaßen R, Bakan E, Gatzen C, Kim S, Mack DE, Guillon O (2019) Environmental barrier coatings made by different thermal spray technologies. Coatings 9(12):784

    Google Scholar 

  4. Kannan M, Duraisamy T, Pattabi T, Mohankumar A (2022) Investigate the corrosion properties of stellite coated on AZ91D alloy by plasma spray technique. Therm Sci 26(2 Part A):911–920

    Google Scholar 

  5. Romanov D, Moskovskii S, Konovalov S, Sosnin K, Gromov V, Ivanov Y (2019) Improvement of copper alloy properties in electro-explosive spraying of ZnO-Ag coatings resistant to electrical erosion. J Market Res 8(6):5515–5523

    Google Scholar 

  6. Ashokkumar M, Thirumalaikumarasamy D, Thirumal P, Barathiraja R (2021) Influences of mechanical, corrosion, erosion and tribological performance of cold sprayed coatings: a review. Mater Today: Proc 46:7581–7587

    Google Scholar 

  7. Mohankumar A, Duraisamy T, Chidambaramseshadri R, Pattabi T, Ranganathan S, Kaliyamoorthy M, Balachandran G, Sampathkumar D, Rajendran PR (2022) Enhancing the corrosion resistance of low pressure cold sprayed metal matrix composite coatings on AZ31B Mg alloy through friction stir processing. Coatings 12(2):135

    Google Scholar 

  8. Wu M, Pan L, Duan H, Wan C, Yang T, Gao M, Yu S (2021) Study on wear resistance and corrosion resistance of HVOF surface coating refabricate for hydraulic support column. Coatings 11(12):1457

    Article  Google Scholar 

  9. Javed MA, Ang ASM, Bhadra CM, Piola R, Neil WC, Berndt CC, Leigh M, Howse H, Wade SA (2021) Corrosion and mechanical performance of HVOF WC-based coatings with alloyed nickel binder for use in marine hydraulic applications. Surf Coat Technol 418:127239

    Article  Google Scholar 

  10. Tan JC, Looney L, Hashmi MSJ (1999) Component repair using HVOF thermal spraying. J Mater Process Technol 92:203–208

    Article  Google Scholar 

  11. Lima CRC, Guilemany JM (2007) Adhesion improvements of thermal barrier coatings with HVOF thermally sprayed bond coats. Surf Coat Technol 201(8):4694–4701

    Article  Google Scholar 

  12. Tilger M, Biermann D, Abdulgader M, Tillmann W (2019) The effect of machined surface conditioning on the coating interface of high velocity oxygen fuel (HVOF) sprayed coating. J Manuf Mater Process 3(3):79

    Google Scholar 

  13. Kaur M, Singh H, Prakash S (2011) Surface engineering analysis of detonation-gun sprayed Cr3C2–NiCr coating under high-temperature oxidation and oxidation–erosion environments. Surf Coat Technol 206(2–3):530–541

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Sujata Sahoo .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2024 The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Sahoo, S., Senapati, P., Mantry, S., Sutar, H. (2024). Characterization of Ni-Based Composite Coating HVOF Process. In: Sahoo, S., Yedla, N. (eds) Recent Advances in Mechanical Engineering. ICRAMERD 2023. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-97-1080-5_38

Download citation

  • DOI: https://doi.org/10.1007/978-981-97-1080-5_38

  • Published:

  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-97-1079-9

  • Online ISBN: 978-981-97-1080-5

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics

Navigation