Log in

Binder surface segregation during spray drying of ceramic slurry

  • Articles
  • Published:
Journal of Materials Research Aims and scope Submit manuscript

Abstract

Spray-dried granules were observed by a laser microscopy with the immersion liquid technique. The binder distribution in the granules was analyzed from light intensity profiles of the images. The results showed that a surface layer with a large amount of the binder is formed in the spray-dried granule, and the segregation is influenced by initial binder concentration and size of atomized droplet. A computer simulation for soluble binder segregation during spray drying was conducted by considering simultaneously the solvent evaporation, the relative migration between the liquid and the particles, the diffusion, and drying shrinkage. The simulation coincides with the experimental results. To make uniform granules, reducing the amount of binder, liquid content, size of atomized droplet, and drying rate is favorable.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Subscribe and save

Springer+ Basic
EUR 32.99 /Month
  • Get 10 units per month
  • Download Article/Chapter or Ebook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
Subscribe now

Buy Now

Price includes VAT (Canada)

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. S. J. Lukasiewicz, J. Am. Ceram. Soc. 72, 617 (1989).

    Article  CAS  Google Scholar 

  2. S. J. Lukasiewicz and J. S. Reed, J. Am. Ceram. Soc. 57, 798 (1978).

    CAS  Google Scholar 

  3. R.G. Frey and J.W. Halloran, J. Am. Ceram. Soc. 67, 199 (1984).

    Article  Google Scholar 

  4. R.A. Dimilia and J. S. Reed, Adv. Ceram. 9, 38 (1984).

    CAS  Google Scholar 

  5. Y. Zhang, N. Uchida, and K. Uematsu, J. Mater. Sci. 30, 1357 (1995).

    Article  CAS  Google Scholar 

  6. J. E. Comeforo, Ceram. Age (4), 132–136 (1945).

  7. B. J. Kellett and F. F. Lange, J. Am. Ceram. Soc. 72, 725 (1989).

    Article  CAS  Google Scholar 

  8. K. Uematsu, M. Miyashita, J-Y. Kim, and N. Uchida, J. Am. Ceram. Soc. 75, 1016 (1992).

    Article  CAS  Google Scholar 

  9. F.F. Lange, J. Am. Ceram. Soc. 72, 3 (1989).

    Article  CAS  Google Scholar 

  10. J-Y. Kim, M. Miyashita, N. Uchida, and K. Uematsu, J. Mater. Sci. 27, 6609 (1992).

    Article  CAS  Google Scholar 

  11. J. Zheng and J. S. Reed, J. Am. Ceram. Soc. 72, 810 (1989).

    Article  CAS  Google Scholar 

  12. K. Uematsu, M. Sekiguchi, J-Y. Kim, K. Saito, Y. Mutoh, M. Inoue, Y. Fu**o, and A. Miyamoto, J. Mater. Sci. 28, 1788 (1993).

    Article  CAS  Google Scholar 

  13. G.L. Messing, S. C. Zhang, and G.V. Jayanthi, J. Am. Ceram. Soc. 76, 2707 (1993).

    Article  CAS  Google Scholar 

  14. S.C. Zhang and G.L. Messing, J. Am. Ceram. Soc. 73, 61 (1990).

    Article  CAS  Google Scholar 

  15. G.V. Jayanthi, S.C. Zhang, and G. L. Messing, Aerosol Science and Technology 19, 478 (1993).

    Article  CAS  Google Scholar 

  16. H. Takahashi, N. Shinohara, M. Okumiya, K. Uematsu, J. Tsubaki, Y. Iwamoto, and H. Kamiya, J. Am. Ceram. Soc. 78, 903 (1995).

    Article  CAS  Google Scholar 

  17. Y. Zhang, X.X. Tang, Z. Kato, N. Uchida, and K. Uematsu, J. Ceram. Soc. Jpn. 101, 180 (1993).

    Article  CAS  Google Scholar 

  18. Y. Zhang, T. Suga, M. Kawasaki, X.X. Tang, N. Uchida, and K. Uematsu, J. Am. Ceram. Soc. 79, 435 (1996).

    Article  CAS  Google Scholar 

  19. Masters, Spray Drying Handbook, 4th ed. (1990), pp. 298–342.

  20. Masters, Spray Drying Handbook, 4th ed. (1990), pp. 76–96.

  21. K. Uematsu, J-Y. Kim, M. Miyashita, N. Uchid, and K. Saito, J. Am. Ceram. Soc. 73, 2555 (1990).

    Article  CAS  Google Scholar 

  22. J-Y. Kim, M. Inoue, Z. Kato, N. Uchid, K. Saito, and K. Uematsu, J. Mater. Sci. 26, 2215 (1991).

    Article  CAS  Google Scholar 

  23. K. Uematsu, N. Uchid, and Y. Zhang, First International Particle Technology Forum, Denver, 1994, p. 144.

  24. K. Uematsu and Y. Zhang, Science of Ceramic Interfaces II, edited by J. Nowotny (Elsevier, Amsterdam, 1994), p. 399.

    Google Scholar 

  25. W. E. Ranz and W. R. Marshall, Jr., Chem. Eng. Prog. 48, 173 (1952).

    CAS  Google Scholar 

  26. J. Crank, The Mathematics of Diffusion, 2nd ed. (Oxford University Press, 1975).

  27. Y. Zhang, X.X. Tang, Z. Kato, N. Uchida, and K. Uematsu, J. Ceram. Soc. Jpn. 100, 1348 (1992).

    Article  CAS  Google Scholar 

  28. G.W. Scherer, J. Am. Ceram. Soc. 73, 3 (1990).

    Article  CAS  Google Scholar 

  29. E.J. Croby and W.R. Marshall, Jr., Chem. Eng. Prog. 54, 56 (1958).

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

About this article

Cite this article

Zhang, Y., Tang, X., Uchida, N. et al. Binder surface segregation during spray drying of ceramic slurry. Journal of Materials Research 13, 1881–1887 (1998). https://doi.org/10.1557/JMR.1998.0267

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1557/JMR.1998.0267

Navigation