Abstract
In this work, a unique fiber-metal laminate for steam turbine applications was created utilizing natural fiber (Abelmoschus esculentus) and nanosilica particles. This study evaluated how surface treatment affected attributes related to load bearing and impact resistance. Prior to creating the composite, the metal foil was shot-blasted, and fiber and particles were silane-treated. The vacuum bag technique was used to create the composites, and oven drying was used. The results showed that adding biosilica enhanced the thermo-mechanical characteristics. In the silane-treated form of the composite designator EON3, a maximum storage modulus of 7.14 GPa with a loss factor of 0.44 was reported. Similar to this, the composite designation EON3 has the maximum fracture toughness at 29.26 MPa/m and the lowest energy release rate at 0.74 MJ/m2. Last but not the least, the composite designation EON2 at 50% of maximal UTS was determined to have the greatest fatigue life counts of 32,811. The treated metal-fiber interface showed enhanced bonding in the SEM morphological and macroscopic pictures. When both the qualities of metal and fiber are required, steam turbine, aerospace, and energy industries may employ these properties-improved composites.
Similar content being viewed by others
Data availability
All data is available within manuscript.
References
Alshahrani H, Arun Prakash VR (2022) Thermal, mechanical and barrier properties of rice husk ash biosilica toughened epoxy biocomposite coating for structural application. Prog Org Coat 172:107080
Antony Vincent V et al (2021) Fabrication and characterization of hybrid natural fibre-reinforced sandwich composite radar wave absorbing structure for stealth radomes. Trans Electr Electron Mater 22(6):794–802
Vincent VA et al (2020) Strength characterization of caryota urens fibre and aluminium 2024-T3 foil multistacking sequenced SiC-toughened epoxy structural composite. Biomass Convers Biorefin 1–11
Hussain M et al (2021) Properties and characterization of novel 3D jute reinforced natural fibre aluminium laminates. J Compos Mater 55(14):1879–1891
Ng LF et al (2017) Influence of kenaf fibre orientation effect on the mechanical properties of hybrid structure of fibre metal laminate. Pertanika J Sci Technol 25
Chavhan GR, Wankhade LN (2020) Improvement of the mechanical properties of hybrid composites prepared by fibers, fiber-metals, and nano-filler particles–a review. Mater Today Proc 27:72–82
Chandrasekhar P (2018) Conducting polymers, fundamentals and applications. Springer, New York
Ishak NM et al (2021) Investigation of natural fibre metal laminate as car front hood. Mater Res Express 8(2):025303
Hussain M et al (2022) Effect of matrix and hybrid reinforcement on fibre metal laminates under low–velocity impact loading. Compos Struct 288:115371
Abdullah MR et al (2014) Indentation fracture behaviour of fibre metal laminates based on kenaf/epoxy. Int Rev Mech Eng 8:265–270
Chandrasekar M et al (2016) Tensile and flexural proeprties of the hybrid flax/carbon based fibre metal laminate. In: Proceedings of the 5th postgraduate seminar on natural Fiber Composites 2016
Feng NL et al (2022) Mechanical characterization of metal-composite laminates based on cellulosic kenaf and pineapple leaf fiber. J Nat Fibers 19(6):2163–2175
Feng NL et al (2021) Novel sandwich structure of composite-metal laminates based on cellulosic woven pineapple leaf fibre. J Sandw Struct Mater 23(7):3450–3465
Malingam SD et al (2018) The static and dynamic mechanical properties of kenaf/glass fibre reinforced hybrid composites. Mater Res Express 5(9):095304
Merizgui T et al (2021) Electromagnetic shielding behavior of epoxy multi-hybrid composites comprises of Eglass fiber, Ag nanoparticle, and Ni nanosheet: a novel approach. Polymer Compos 42(5):2484–2491
Yahaya R et al (2016) Water absorption behaviour and impact strength of kenaf-kevlar reinforced epoxy hybrid composites. Adv Compos Lett 25(4):096369351602500403
Ismail MF et al (2019) Low velocity impact behaviour and post-impact characteristics of kenaf/glass hybrid composites with various weight ratios. J Mater Res Technol 8(3):2662–2673
Tabrej K et al (2021) Low velocity impact, ultrasonic C-scan and compression after impact of Kenaf/jute hybrid composites. In: Impact studies of composite materials. Springer, Singapore, pp 73–85
Yahaya R et al (2016) Measurement of ballistic impact properties of woven kenaf–aramid hybrid composites. Measurement 77:335–343
Supian ABM et al (2021) Effect of winding orientation on energy absorption and failure modes of filament wound kenaf/glass fibre reinforced epoxy hybrid composite tubes under intermediate-velocity impact (IVI) load. J Mater Res Technol 10:1–14
Maleque MA, Afdzaluddin A, Iqbal M (2012) Flexural and impact properties of kenaf-glass hybrid composite. Adv Mater Res 576. Trans Tech Publications Ltd
Alshahrani H, Prakash VR (2022) Effect of silane-grafted orange peel biochar and areca fibre on mechanical, thermal conductivity and dielectric properties of epoxy resin composites. Biomass Convers Biorefin 1–9
Mujahid Y, Sallih N, Abdullah MZ (2020) A comparison of single-vacuum-bag and double vacuum-bag methods for manufacturing high-quality laminated composites. In: Adv Manuf Engineering. Springer, Singapore, pp 457–467
Prakash VRA, Rajadurai A (2016) Thermo-mechanical characterization of siliconized E-glass fiber/hematite particles reinforced epoxy resin hybrid composite. Appl Surf Sci 384:99–106
Prakash VRA, Viswanthan R (2019) Fabrication and characterization of echinoidea spike particles and kenaf natural fibre-reinforced Azadirachta-Indica blended epoxy multi-hybrid bio composite. Compos Part A Appl Sci Manuf 118:317–326
Yaghoubi AS, Liaw B (2013) Effect of lay-up orientation on ballistic impact behaviors of GLARE 5 FML beams. Int J Impact Eng 54:138–148
Alshahrani H, Vr AP (2022) Mechanical, wear, and fatigue behavior of alkali-silane-treated areca fiber, RHA biochar, and cardanol oil-toughened epoxy biocomposite. Biomass Convers Biorefin 1–12
Sprenger S (2020) Nanosilica-toughened epoxy resins. Polymers 12(8):1777
Arun Prakash VR, Depoures MV (2020) Effect of silicon coupling grafted ferric oxide and e-glass fibre in thermal stability, wear and tensile fatigue behaviour of epoxy hybrid composite. Silicon 12(11):2533–2544
Ben Samuel J et al (2021) Visco-elastic, thermal, antimicrobial and dielectric behaviour of areca fibre-reinforced nano-silica and neem oil-toughened epoxy resin bio composite. Silicon 13(6):1703–1712
Author information
Authors and Affiliations
Contributions
All have done equal contribution.
Corresponding author
Ethics declarations
Ethical approval
NA.
Conflict of interest
The authors declare no competing interests.
Additional information
Publisher's note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Ramesh, G., Uvaraja, V.C., Jayaraja, B.G. et al. Development of epoxy-based fiber metal laminate using nanosilica and Abelmoschus esculentus fiber for steam turbine applications. Biomass Conv. Bioref. 14, 12807–12814 (2024). https://doi.org/10.1007/s13399-022-03529-3
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s13399-022-03529-3